PERMANENT MAGNET PUMPING SYSTEMS

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1 PERMANENT MAGNET PUMPING SYSTEMS SECTION 5 Ver

2 INTRODUCTION Magne c Pumping Solu ons offers the MAG LINE of Cables that is suitable for the installa on with ESP systems in oil, water and gas producing wells. The ESP cable is a special product that is specially engineered to work under the extreme condi ons in an oil well. Oil wells are very diverse in nature, with regard to se ng depth, temperature, pressure, presence of corrosive/erosive, and dimensions. These varia ons call for careful selec on of the cable design for each different applica on. Cable is available in both round and flat profile. Round profile cable is normally used in oil wells but if there is physical space limita on between the tubing and the casing, the flat profile is used. Low temperature, shallow set applica ons can usually run on Flat profile cables without any issues. The standard material used for the manufacture of ESP cable conductors is Copper. The Annealed copper conductors are nned in order to increase their resistance to oxida on and a ack by other gases during opera on and also to improve the adhesion of the conductor to the insula on material. Standard ESP cable is a three core cable with solid or stranded & compacted conductors between #6AWG and #1 AWG wire size, on each phase. In addi on to the three phases, an op onal instrument wire or a stainless steel line can be included into the cable design. The insula on and jacket material is selected based on the well condi ons and applica on requirements. The factors that determine the insula on material are temperature, pressure, presence of high amount of gas, opera ng voltage and the amount of physical stress that is put on the cable. Standard insula on materials are EPDM and Polypropylene and the standard jacket materials are EPDM, Lead and Nitrile. Lead is used as a jacket material in cable that is used in wells with high amounts of gas or corrosives. Lead acts as a barrier and prevents the ingress of gas, chemicals and oil into the insula on and the conductor, thereby preven ng gas decompression or corrosion, which are the two most common failure modes for standard cable when used in these condi ons. In addi on to the insula on and jacket, tape and /or braid is wound over the insulated conductor. The tape forms a barrier against the ingress of fluid and gas into the conductors. The braid provides addi onal mechanical strength to the insulated conductors. The armor on the cable provides mechanical strength and protec on to the cable. The material of the armor can be Galvanized Steel, Stainless Steel or Monel the selec on of armor material is based on the corrosiveness of the fluid in the well in which the cable is installed. CABLE Sec on Magnetic Pumping Solutions.. All Rights Reserved

3 CABLE RANGE MAG LINE: PL 205 (PN) The PL 205 cable has Polypropylene insula on with a Nitrile rubber jacket. Maximum opera ng temperature ra ng is 205 o F (96 o C). Cable in round or flat profiles with a maximum voltage ra ng of 3kV, 5kV or 6kV are available in this range. This cable is ideal for water wells and for oil wells with high water cut, low bo om hole temperature and negligible GLR. MAG LINE: PL 285 (EN) The PL 285 cable has EPDM insula on with a Nitrile rubber jacket. Maximum opera ng temperature ra ng is 285 o F (140 o C). Cable in round or flat profiles with a maximum voltage ra ng of 3kV, 5kV or 6kV are available in this range. This cable is ideal for oil wells with low GLR and where the bo om hole temperature is not very high. MAG LINE: PL 400 (EE) The PL 450 cable has EPDM insula on with an EPDM jacket. Maximum opera ng temperature ra ng is 400 o F (204 o C). Cable in round or flat profiles with a maximum voltage ra ng of 5kV or 6kV are available in this range. This cable is ideal for oil wells with high bo om hole temperatures, low to medium GLR and medium to high bo om hole pressure. MAG LINE: PL 450L (EL) The PL 450L cable has EPDM insula on with a Lead Sheath jacket. Maximum opera ng temperature ra ng is 450 o F (232 o C). Cable in flat and round profiles with a maximum voltage ra ng of 5kV or 6kV are available in this range. This cable is ideal for oil wells with high bo om hole temperatures, high GLR and high bo om hole pressure. This cable can be safely used in all ESP wells that have a Bo om Hole temperature less than 450 o F (232 o C). P Polypropylene N Nitrile E EPDM L Lead 2018 Magnetic Pumping Solutions.. All Rights Reserved CABLE Sec on 5 3

PL 205 (PN) FLAT ARMOUR NYLON BRAID FLUROPOLYMER TAPE NITRILE RUBBER JACKET POLYPROPELENE

5 DATA PL 205 (PN) FLAT Size Resistance Overall Dimensions Weight Conductor (AWG) C Ώ/km@20 C in mm [lb/ ] [kg/m] PL 205 (PN) 3kV Flat 1 Solid x x Strand Compacted x x Solid x x Strand Compacted x x Solid x x Solid x x PL 205 (PN) 5kV Flat 1 Solid x x Strand Compacted x x Solid x x Strand Compacted x x Solid x x Solid x x PL 205 (PN) 6kV Flat 1 Solid x x Strand Compacted x x Solid x x Strand Compacted x x Solid x x Solid x x CABLE OPTIONS ARMOUR MONEL (M) STAINLESS STEEL (SS) GALVANIZED STEEL (GS) 2018 Magnetic Pumping Solutions.. All Rights Reserved CABLE Sec on 5 5

COPPER CONDUCTOR RUBBER FILLER CABLE Sec on

7 DATA PL 205 (PN) ROUND Size Resistance Overall Dimensions Weight Conductor (AWG) C Ώ/km@20 C in mm [lb/ ] [kg/m] PL 205 (PN) 3kV Round 1 Solid Strand Compacted Solid Strand Compacted Solid Solid PL 205 (PN) 5kV Round 1 Solid Strand Compacted Solid Strand Compacted Solid Solid PL 205 (PN) 6kV Round 1 Solid Strand Compacted Solid Strand Compacted Solid Solid CABLE OPTIONS ARMOUR MONEL (M) STAINLESS STEEL (SS) GALVANIZED STEEL (GS) 2018 Magnetic Pumping Solutions.. All Rights Reserved CABLE Sec on 5 7

PL 285 (EN) FLAT ARMOUR NYLON BRAID NITRILE RUBBER JACKET FLUROPOLYMER TAPE EPDM INSULATION

9 DATA PL 285 (EN) FLAT Size Resistance Overall Dimensions Weight Conductor (AWG) C Ώ/km@20 C in mm [lb/ ] [kg/m] PL 285 (EN) 3kV Flat 1 Solid x x Strand Compacted x x Solid x x Strand Compacted x x Solid x x Solid x x PL 285 (EN) 5kV Flat 1 Solid x x Strand Compacted x x Solid x x Strand Compacted x x Solid x x Solid x x PL 285 (EN) 6kV Flat 1 Solid x x Strand Compacted x x Solid x x Strand Compacted x x Solid x x Solid x x CABLE OPTIONS ARMOUR MONEL (M) STAINLESS STEEL (SS) GALVANIZED STEEL (GS) 2018 Magnetic Pumping Solutions.. All Rights Reserved CABLE Sec on 5 9

PL 285 (EN) ROUND ARMOUR NITRILE RUBBER JACKET NYLON BRAID FLUROPOLYMER TAPE EPDM INSULATION TINNED

11 DATA PL 285 (EN) ROUND Size Resistance Overall Dimensions Weight Conductor (AWG) C Ώ/km@20 C in mm [lb/ ] [kg/m] PL 285 (EN) 3kV Round 1 Solid Strand Compacted Solid Strand Compacted Solid Solid PL 285 (EN) 5kV Round 1 Solid Strand Compacted Solid Strand Compacted Solid Solid PL 285 (EN) 6kV Round 1 Solid Strand Compacted Solid Strand Compacted Solid Solid CABLE OPTIONS ARMOUR MONEL (M) STAINLESS STEEL (SS) GALVANIZED STEEL (GS) 2018 Magnetic Pumping Solutions.. All Rights Reserved CABLE Sec on 5 11

PL 400 (EE) FLAT ARMOUR NYLON BRAID EPDM JACKET FLUROPOLYMER TAPE EPDM INSULATION TINNED

13 DATA PL 400 (EE) FLAT Size Resistance Overall Dimensions Weight Conductor (AWG) C Ώ/km@20 C in mm [lb/ ] [kg/m] PL 400 (EE) 5kV Flat 1 Solid x x Strand Compacted x x Solid x x Strand Compacted x x Solid x x Solid x x PL 400 (EE) 6kV Flat 1 Solid x x Strand Compacted x x Solid x x Strand Compacted x x Solid x x Solid x x CABLE OPTIONS ARMOUR MONEL (M) STAINLESS STEEL (SS) GALVANIZED STEEL (GS) 2018 Magnetic Pumping Solutions.. All Rights Reserved CABLE Sec on 5 13

PL 400 (EE) ROUND ARMOUR EPDM JACKET NYLON BRAID FLUROPOLYMER TAPE EPDM INSULATION TINNED

15 DATA PL 400 (EE) ROUND Size Resistance Overall Dimensions Weight Conductor (AWG) C Ώ/km@20 C in mm [lb/ ] [kg/m] PL 400 (EE) 5kV Round 1 Solid Strand Compacted Solid Strand Compacted Solid Solid PL 400 (EE) 6kV Round 1 Solid Strand Compacted Solid Strand Compacted Solid Solid CABLE OPTIONS ARMOUR MONEL (M) STAINLESS STEEL (SS) GALVANIZED STEEL (GS) 2018 Magnetic Pumping Solutions.. All Rights Reserved CABLE Sec on 5 15

17 DATA PL 450L (EL) FLAT Size Resistance Overall Dimensions Weight Conductor (AWG) C Ώ/km@20 C in mm [lb/ ] [kg/m] PL 450 (EL) 5kV Flat 1 Solid x x Strand Compacted x x Solid x x Strand Compacted x x Solid x x Solid x x PL 450 (EL) 6kV Flat 1 Solid x x Strand Compacted x x Solid x x Strand Compacted x x Solid x x Solid x x CABLE OPTIONS ARMOUR MONEL (M) STAINLESS STEEL (SS) GALVANIZED STEEL (GS) 2018 Magnetic Pumping Solutions.. All Rights Reserved CABLE Sec on 5 17

MOTOR LEAD EXTENSION CABLE (#4, #6 & #7 AWG) MAG LINE PL 450L MLE The PL 450L MLE has EPDM insula on with a Lead sheath jacket. Maximum opera ng temperature ra ng is 450 o F (232 o C).

18 MOTOR LEAD EXTENSION CABLE (#4, #6 & #7 AWG) MAG LINE PL 450L MLE The PL 450L MLE has EPDM insula on with a Lead sheath jacket. Maximum opera ng temperature ra ng is 450 o F (232 o C). Constructed in a flat profile, the cable has a maximum voltage ra ng of 4kV. This cable can be safely used in all ESP wells that have a Bo om Hole Temperature less than 420 o F (215 o C). ARMOUR BRAID LEAD SHEATH JACKET EPDM INSULATION KAPTON TAPE COPPER CONDUCTOR CABLE Sec on Magnetic Pumping Solutions.. All Rights Reserved

CABLE REEL DIMENSIONS (Inches) Reel Diameter (D) Drum

10 40 66 36 15 40 78 42 18 57 84 42 21 57 90 42 24 57 2018

CABLE POWER LOSS It is very important to determine the losses in the cable especially the heat generated and dissipated into the well bore during opera on before selec ng the cable for an applica on.

The power loss in the cable is a func on of the square of the current and the resistance of the cable (P=I 2 R).

It is always be er to select a motor with higher voltage and lower current to reduce the transmission loss in the ESP cable.

20 CABLE POWER LOSS It is very important to determine the losses in the cable especially the heat generated and dissipated into the well bore during opera on before selec ng the cable for an applica on. The voltage drop across the cable is a direct rela on of the current and the resistance of the cable (V=IR). The power loss in the cable is a func on of the square of the current and the resistance of the cable (P=I 2 R). Selec on of a smaller diameter cable that will reduce the capital cost may significantly increase the opera ng cost due to the power loss in the cable. It is always be er to select a motor with higher voltage and lower current to reduce the transmission loss in the ESP cable. It should also be noted that high opera ng voltage may be an issue when using variable frequency drives due to the harmonics generated and this needs to be reviewed at the ESP design stage. MAG LINE PL 285 MLE The PL 285 MLE has EPDM insula on with a Nitrile jacket. The Nitrile Jacket is protected by a layer of Tape to provide resistance to penetra on of gas and chemicals and a Braid to provide addi onal mechanical strength. The maximum opera ng temperature ra ng is 285 o F (140 o C). Constructed in a flat pro CABLE Sec on Magnetic Pumping Solutions.. All Rights Reserved

21 Magnetic Pumping Solutions One Ropley Business Park, The Dene, Ropley, Hampshire, SO24 0BG, United Kingdom. Tel , Gessner Road, Houston, Texas, 77040, United States of America. Tel P.O Box 37473, Ras Al Khaimah United Arab Emirates. Tel

Caledonian Submersible Pump Cables for Oil Industry >> IEEE 1018 >> IEEE 1019 >> API RP 11S5

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