Models Affected: Visions with Propane Engines CORRECTIVE ACTION ---- PROCEDURE

Size: px
Start display at page:

Download "Models Affected: Visions with Propane Engines CORRECTIVE ACTION ---- PROCEDURE"

Transcription

1

2

3 Propane Belt Squeal Models Affected: Visions with Propane Engines ISSUE Front End Accessory Drive (FEAD) Belt chirping/squealing caused by improper fore-aft crankshaft pulley positioning. CORRECTIVE ACTION ---- Add crankshaft pulley spacers as necessary and replace FEAD belt. PROCEDURE WARNING: Always follow all Federal, State, Local and Shop safety standards and use proper safety equipment when performing these procedures. Thoroughly read and understand all instructions before performing this procedure. 1. Park bus on a level surface, apply parking brake, remove ignition key, and chock wheels. 2. Disconnect battery by removing negative cable and moving it away from battery terminal. 3. Remove components as needed to gain access to Front End Accessory Drive belt on engine. Components include: Fan Shroud Engine Cooling Fan --S E R V I C E B U L L E T I N------S 1 1 T G-----

4 4. Using a straight edge (minimum 18 inches long), check crankshaft pulley alignment with power steering pump pulley (see illustration below). Front face of pulleys must be within.020 inches of each other. Add spacers as necessary per the following instructions. 5. If pulleys are aligned, then install new accessory belt per instructions on pages 3, 9, and 10. STRAIGHT EDGE POSITION CRANKSHAFT PULLEY POWER STEERING PULLEY Page 2 of 10

5 6. Using 3/8" square drive, rotate tensioner counterclockwise and slip belt off pulleys. Slowly rotate tensioner back to its freearm position. Remove belt. TENSIONER Page 3 of 10

6 7. Using impact wrench, remove crankshaft pulley bolt and washer from crankshaft nose. 8. Locate a three-jawed crankshaft pulley removal tool along with a 3.75 " dowel pin. Install dowel pin within center of threaded shaft of removal tool. 9. Position tool to crankshaft pulley with dowel pin going inside nose of crankshaft, and puller jaws going on three flats of pulley. Finger-tighten center threaded shaft of puller until it holds itself in place on pulley. 3 JAWED PULLER WITH DOWEL PINS Page 4 of 10

7 10. Using socket wrench, tighten puller center shaft as much as possible. 11. Loosen threaded center shaft and remove puller from pulley. Replace 3.75" dowel with 5.50" dowel and reinstall puller on crankshaft pulley. 12. Use socket wrench to tighten threaded center screw of puller until pulley is free from crankshaft. Page 5 of 10

8 13. Add 2 crankshaft spacers (BB# ) to nose of crankshaft. Push spacers rearward on crankshaft nose past seal against other spacer. Page 6 of 10

9 14. Apply engine oil to crankshaft nose, front crank seal lip, inner diameter of crankshaft pulley, and machined surface of pulley that will contact front seal. 15. Hand position pulley on nose of crankshaft. 16. Thread end of installation tool into nose of crankshaft as far as possible. Snug tool using 1/2" wrench on flats on end of tool. 17. Hand-tighten nut on other end of installation tool against pulley. 18. Tighten nut of installation tool to press pulley onto crankshaft nose. Use care not to nick front seal during installation. Stop tightening once pulley contacts front surface of crankshaft nose. CRANKSHAFT PULLEY INSTALLATION TOOL NOTE 1/2" WRENCH FLATS ON END TIGHTEN THIS NUT TO INSTALL PULLEY THIS END THREADS INTO CRANKSHAFT Page 7 of 10

10 Propane Belt Squeal 19. Loosen nut of installation tool. If needed, use 1/2" wrench to remove tool from crankshaft. 20. Thread crankshaft retainer bolt with washer into nose of crankshaft. 21. Torque crankshaft bolt to 189 ft-lbs (250 N-m). Use a strap wrench on belt grooves or a pry bar (shown) through crankshaft pulley spokes to prevent crankshaft from rotating. 22. Check pulley alignment per step 4 on page 2. Page 8 of 10

11 23. Install new accessory belt ( ) over pulleys using routing shown in picture below. Leave belt off idler pulley between tensioner and alternator. 24. Using a 3/8" square drive wrench, rotate tensioner counter-clockwise in order to install belt under idler pulley between tensioner and alternator. Install belt under pulley. 25. Slowly allow tensioner to rotate clockwise and put tension into belt. 26. Inspect belt to ensure it is properly seated in all pulley grooves. Page 9 of 10

12 27. Reinstall all parts that were required to be removed or relocated for this procedure. 28. Reconnect negative battery cable to battery. 29. Start engine and verify proper function of accessory drive belt. 30. Remove chocks and place bus back in normal service. Parts List Part # Description Quantity SPACER,PULLEY,CRANKSHAFT,CRS,20 GAUGE BELT,DRIVE,GATES,K061360,GM 8.1 REPLACEMENT 1 Page 10 of 10

Models Affected: Certain 2013 Model Year Propane Vision Buses Equipped with Ford 6.8L Engines CORRECTIVE ACTION ---- PROCEDURE

Models Affected: Certain 2013 Model Year Propane Vision Buses Equipped with Ford 6.8L Engines CORRECTIVE ACTION ---- PROCEDURE Models Affected: Certain 2013 Model Year Propane Vision Buses Equipped with Ford 6.8L Engines ISSUE Certain 2013 model year propane Vision buses equipped with Ford 6.8L engines may not have the service

More information

1996 Aerostar/Ranger/Explorer

1996 Aerostar/Ranger/Explorer Page 1 of 11 Section 03-01B: Engine, 3.0L V-6 IN-VEHICLE SERVICE 1996 Aerostar and Ranger Vehicles Workshop Manual Water Pump SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Fan Clutch Holding

More information

Models Affected: Certain 2015 & 2016 All American Front Engine and Vision Buses Equipped with Hydraulic Brakes ISSUE _ CORRECTIVE ACTION _

Models Affected: Certain 2015 & 2016 All American Front Engine and Vision Buses Equipped with Hydraulic Brakes ISSUE _ CORRECTIVE ACTION _ R E C A L L C A M P A I G N -- R 1 4 X R ---- Models Affected: Certain 2015 & 2016 All American Front Engine and Vision Buses Equipped with Hydraulic Brakes ISSUE _ CORRECTIVE ACTION -- -- _ The parking

More information

Models Affected: Certain 2014 Model Year Vision Buses Equipped with Ford 6.8L Propane Engines ISSUE

Models Affected: Certain 2014 Model Year Vision Buses Equipped with Ford 6.8L Propane Engines ISSUE R E C A L L C A M P A I G N ----R 1 3 W G -- Adjustment Inspection ISSUE CORRECTIVE ACTION ---- Models Affected: Certain 2014 Model Year Vision Buses Equipped with Ford 6.8L Propane Engines On affected

More information

ENG-05, Camshaft (Timing) Belt and Balance Shaft Belt Removal

ENG-05, Camshaft (Timing) Belt and Balance Shaft Belt Removal ENG-05, Camshaft (Timing) Belt and Balance Shaft Belt Removal Tools Jack stands Floor Jack Metric Socket set Metric Wrench set Porsche Timing Belt Tension tool (P9201) Flywheel Lock (P9206) Balance Shaft

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Remove air cleaner assembly. Remove upper fan shroud. Remove cooling fan assembly. Remove all accessory drive belts. 2.

More information

1992 Mitsubishi 3000GT VR-4

1992 Mitsubishi 3000GT VR-4 TIMING BELT Removal (Diamante SOHC) 1. Remove left front and left side splash shields. Using engine hoist, lift engine just enough to remove weight from engine mounts. Remove drive belts. Remove A/C tensioner

More information

Compressor - Install (E.40.C.31 - F.10.A.15)

Compressor - Install (E.40.C.31 - F.10.A.15) Compressor - Install (E.40.C.31 - F.10.A.15) 1. Set the compressor on its mount and secure into place using the four bolts. Connect the refrigerant suction line (5) and the discharge line (4). Install

More information

2002 Mitsubishi Montero Limited

2002 Mitsubishi Montero Limited Fig. 9: Removing Drive Belt Auto Tensioner (2001-02 Montero) Sunday, December 07, 2008 2:19:07 2:19:11 PM Page 1 2005 Mitchell Repair Information Company, LLC. Fig. 10: Exploded View Of Timing Belt Components

More information

2001 Dodge Dakota ENGINES 4.7L V8

2001 Dodge Dakota ENGINES 4.7L V8 FRONT COVER Removal & Installation 1. Disconnect negative battery cable. Remove drive belt. Remove A/C compressor mounting bolts, and position compressor aside. Drain cooling system. Remove radiator hoses.

More information

Timing Belt Replacement

Timing Belt Replacement 2004 Accord Timing Belt Replacement Report a problem with this article NOTE: The following procedure is for the installation of a new timing belt. If you are installing a used belt, refer to the timing

More information

8/14/2016 8:12 PM. Bolt: Part No for Type B

8/14/2016 8:12 PM. Bolt: Part No for Type B 1 of 21 2 of 21 REMOVAL 1. DISCONNECT PS RESERVOIR AND REMOVE RESERVOIR BRACKET 2. DISCONNECT WIRE HARNESS BRACKET FOR DLC1 3. REMOVE GENERATOR 4. REMOVE GENERATOR BRACKET 5. w/ ABS: REMOVE NO.3 ABS ACTUATOR

More information

1. Disconnect negative battery cable. 2. Remove upper and lower front timing belt covers..

1. Disconnect negative battery cable. 2. Remove upper and lower front timing belt covers.. BELT AND SPROCKETS-TIMING REMOVAL TIMING BELT Zoom 1. Disconnect negative battery cable. 2. Remove upper and lower front timing belt covers.. CAUTION: When aligning crankshaft and camshaft timing marks

More information

REMOVAL AND REPLACEMENT

REMOVAL AND REPLACEMENT 2002 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Vehicle > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Belt > Service and Repair REMOVAL AND REPLACEMENT https://my.alldata.com/repair/#/repair/article/36847/component/64/itype/401/nonstandard/

More information

Timing Belt: Service and Repair Timing Belt Replacement

Timing Belt: Service and Repair Timing Belt Replacement 2003 Saturn Truck VUE V6-3.0L VIN B Copyright 2007, ALLDATA 9.50 Page 1 Timing Belt: Service and Repair Timing Belt Replacement Removal Procedure 1. Remove the front timing belt cover. 2. Rotate the crankshaft

More information

14-6. TSB Revision ENGINE COOLING ON-VEHICLE SERVICE

14-6. TSB Revision ENGINE COOLING ON-VEHICLE SERVICE 14-6 RADIATOR CAP DRAIN PLUG ENGINE COOLING ON-VEHICLE SERVICE When removing the radiator cap, use care to avoid contact with hot coolant or steam Place a shop towel over the cap and turn the cap counterclockwise

More information

2003 Hyundai Sonata LX

2003 Hyundai Sonata LX TIMING & COUNTERBALANCE SHAFT BELTS Removal CAUTION: DO NOT rotate engine counterclockwise (as viewed from timing belt end of engine). If reusing timing belt, place reference mark on timing belt to indicate

More information

1. Remove the crankshaft pulley, engine coolant pump pulley and drive belt. 2. Remove the timing belt cover.

1. Remove the crankshaft pulley, engine coolant pump pulley and drive belt. 2. Remove the timing belt cover. DISASSEMBLY 1. Remove the crankshaft pulley, engine coolant pump pulley and drive belt. 2. Remove the timing belt cover. 3. Turn the crankshaft clockwise and align the timing marks so as to bring the No.

More information

Automatic Electronic Sport Mode Shifter Installation Instructions

Automatic Electronic Sport Mode Shifter Installation Instructions Automatic Electronic Sport Mode Installation Instructions Building American Quality With A Lifetime Warranty! TOLL FREE 1-877-469-7440 tech@lokar.com www.lokar.com Release Automatic Electronic Sport Mode

More information

1995 Mitsubishi Montero LS. Ensure timing marks are aligned. Mark timing belt direction of rotation.

1995 Mitsubishi Montero LS. Ensure timing marks are aligned. Mark timing belt direction of rotation. TIMING BELT NOTE: Ensure timing marks are aligned. Mark timing belt direction of rotation. Removal 1. Disconnect negative battery cable. Drain engine coolant. Remove engine coolant reservoir tank, fan

More information

Toyota Camry CE Sedan L4-2.2L DOHC (5S-FE) MFI Timing Belt: Service and Repair

Toyota Camry CE Sedan L4-2.2L DOHC (5S-FE) MFI Timing Belt: Service and Repair Toyota Camry CE Sedan L4-2.2L DOHC (5S-FE) MFI 2001 Timing Belt: Service and Repair REMOVAL 1. REMOVE GENERATOR 2. REMOVE RH FRONT WHEEL 3. REMOVE RH FRONT FENDER APRON SEAL 4. REMOVE PS PUMP DRIVE BELT

More information

BLACKBIRD INSTALLATION SUPPLEMENT

BLACKBIRD INSTALLATION SUPPLEMENT BLACKBIRD INSTALLATION SUPPLEMENT 2008 GM 2500 AND 3500 6.6 DURAMAX DIESEL VERSION 5-08 Parts Included in Installation Kit Before beginning installation, check the parts kit thoroughly against the parts

More information

GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions

GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions Set Includes: Locking Tool... 536594 Locking Tool... 536595 Crankshaft Holding Tool... 536596 Alignment Gauge... 536608 Belt Installation

More information

TIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage

TIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage Page 1 of 20 TIMING BELT REPLACEMENT Tools Required J 42492-A (KM-421-A) Timing Belt Adjuster J 45059 Angle Meter KM-470-B Angular Torque Gage Removal Procedure Fig. 37: View Of Throttle Cable CAUTION:

More information

STEP 1 Disconnect the negative terminal from both batteries.

STEP 1 Disconnect the negative terminal from both batteries. TROUBLESHOOTING: Please read and understand all installation instructions before proceeding with the installation. If you have questions during the installation of this product, please email H&S Motorsports

More information

Timing Belt: Service and Repair

Timing Belt: Service and Repair 2000 Hyundai Sonata L4-2.4L Page 1 Timing Belt: Service and Repair REMOVAL 1. Remove the crankshaft pulley, engine coolant pump pulley and drive belt. 2. Remove the timing belt cover. 2000 Hyundai Sonata

More information

2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page 1. Timing Belt: Service and Repair

2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page 1. Timing Belt: Service and Repair 2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page 1 Timing Belt: Service and Repair 2001 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Copyright 2006, ALLDATA 8.80 Page

More information

INSTALLATION. Check that the idler pulley moves smoothly.

INSTALLATION. Check that the idler pulley moves smoothly. ENGINE MECHANICAL (5SFE) INSTALLATION EM23 EM08604 1. INSTALL OIL PUMP PULLEY (a) Align the cutouts of the pulley and shaft, and slide on the pulley. (b) Using, install the pulley nut. 0996010010 (0996201000,

More information

PORSCHE V TO 32V CAM GEAR CONVERSION INSTRUCTIONS. For all 16V engines: USA 78-84, Euro

PORSCHE V TO 32V CAM GEAR CONVERSION INSTRUCTIONS. For all 16V engines: USA 78-84, Euro PORSCHE 928 16V TO 32V CAM GEAR CONVERSION INSTRUCTIONS For all 16V engines: USA 78-84, Euro 77-86 2.0 cams@mrtubby.net Required parts not included in kit (2) HTD 32V cam gears - sprocket 928.105.530.01

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING & COUNTERBALANCE SHAFT BELTS

More information

Procedure Replacing a Cover

Procedure Replacing a Cover Procedure 7.1 - Replacing a Cover Cover Removal 1. Remove two screws, one each side, from the front of the top cover. Remove the top cover. See Diagram 7.1. Diagram 7.1 - RBK 815 Covers Top Cover Left

More information

2003 Cadillac CTS V6-3.2L VIN N

2003 Cadillac CTS V6-3.2L VIN N 1 of 16 5/11/2013 11:18 AM 2003 Cadillac CTS V6-3.2L VIN N Vehicle» Engine, Cooling and Exhaust» Engine» Timing Belt» Service and Repair» Timing Belt Replacement Timing Belt Replacement Tools Required

More information

TIMING BELT (5S FE) COMPONENTS

TIMING BELT (5S FE) COMPONENTS ENGINE MECHANICAL Timing Belt (5SFE) EM67 TIMING BELT (5SFE) COMPONENTS REMOVAL OF TIMING BELT 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY CAUTION: Work must be started after approx. 20 seconds

More information

BLACKBIRD INSTALLATION SUPPLEMENT

BLACKBIRD INSTALLATION SUPPLEMENT BLACKBIRD INSTALLATION SUPPLEMENT FOR 2003-7 FORD 6.0 LITER DIESEL SINGLE ALTERNATOR F-350, F-450, F-550, EXCURSION VERSION 7-07 Parts Description Blackbird Wiring Manual Installation Supplement 6.0 Liter

More information

Timing Belt: Service and Repair

Timing Belt: Service and Repair 1996 Honda Accord Sedan L4-2.2L SOHC (16 Valve) Copyright 2009, ALLDATA 9.90 Page 1 Timing Belt: Service and Repair TIMING BELT AND TIMING BALANCER BELT REMOVAL Timing Components NOTE: - Turn the crankshaft

More information

Included parts: 1 - New Bosch CP3 Pump 1 - HSM Pulley 1 - Serpentine Belt 1 - Pump Brackets/Hardware

Included parts: 1 - New Bosch CP3 Pump 1 - HSM Pulley 1 - Serpentine Belt 1 - Pump Brackets/Hardware TROUBLESHOOTING: Please read and understand all installation instructions before proceeding with the installation. If you have questions during the installation of this product, please email H&S Motorsports

More information

TIMING BELT COMPONENTS EM 15

TIMING BELT COMPONENTS EM 15 ENGINE MECHANICAL COMPONENTS EM15 EM16 ENGINE MECHANICAL COMPONENTS (Cont d) ENGINE MECHANICAL EM17 REMOVAL OF (See pages EM15 and 16) 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY CAUTION: Work

More information

WARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components.

WARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components. 4.0L V8 - VINS [K,U] Selected Block 1990 Lexus LS 400 For Lextreme Powertrain 2020 S. Hacienda Blvd. # D Hacienda Heights California 91745 Copyright 1998 Mitchell Repair Information Company, LLC Friday,

More information

2003 Saturn Vue. SATURN 3.0L V6 DOHC - L-Series After VIN & Vue

2003 Saturn Vue. SATURN 3.0L V6 DOHC - L-Series After VIN & Vue TIMING BELT Removal 1. Disconnect negative battery cable. Remove air cleaner assembly. 2. Raise and support vehicle. Remove right front wheel. Remove lower front splash shield. 3. Lower vehicle. Loosen,

More information

BLACKBIRD INSTALLATION SUPPLEMENT

BLACKBIRD INSTALLATION SUPPLEMENT BLACKBIRD INSTALLATION SUPPLEMENT FOR 2008-105 FORD 6.4 LITER DIESEL F-SERIES VERSION 3/10 Parts Blackbird Wiring Manual Installation Supplement 6.4 liter Diesel Owner s Manual Includes Warrantee Registration

More information

Service and Repair. a. Remove the 2 nuts and 2 upper radiator support. b. Lift out the radiator and cooling fan assembly.

Service and Repair. a. Remove the 2 nuts and 2 upper radiator support. b. Lift out the radiator and cooling fan assembly. Service and Repair REPLACEMENT 1. SEPARATE BATTERY NEGATIVE TERMINAL 2. REMOVE AIR CLEANER INLET NO.1 3. DRAIN ENGINE COOLANT 4. REMOVE V-BANK COVER 5. REMOVE INTAKE AIR CONNECTOR PIPE 6. REMOVE ENGINE

More information

Timing Belt Replacement

Timing Belt Replacement Timing Belt Replacement Tools Required Timing Belt Alignment Kit Crank Hub TORX Socket Removal Procedure 1. Disconnect the negative battery cable. 2. Remove the timing belt front cover. 3. Rotate the crankshaft

More information

Removal. All vehicles. Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair. Special Tool(s) Check Pin - Camshaft Pulleys

Removal. All vehicles. Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair. Special Tool(s) Check Pin - Camshaft Pulleys Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair Special Tool(s) Check Pin - Camshaft Pulleys 303-1132 Timing Pin - Camshaft Pulleys 303-1126 Timing Pin - Automatic Transmission

More information

Instruction Sheet. Kit Numbers: , , & CRANK PULLEY KIT DISASSEMBLY. Package Contents

Instruction Sheet. Kit Numbers: , , & CRANK PULLEY KIT DISASSEMBLY. Package Contents Instruction Sheet Kit Numbers: 5600, 5700, 5800 & 5300 CRANK PULLEY KIT WARNING: FAILURE TO FOLLOW INSTRUCTIONS could result in personal injury and/or damage to unit. Read, understand, and follow all safety

More information

Ford Focus Zetec SVT Timing Belt

Ford Focus Zetec SVT Timing Belt 2000-2004 Ford Focus Zetec SVT Timing Belt Replacement This guide will show you how to replace the timing belt on the 2.0L DOHC Zetec with VCT on a 2002 Ford Focus SVT. This is an interference motor. Written

More information

Distributorless Ignition System (DIS) Application: LLV Part Number: (E) or (A) Time Required: Approx.

Distributorless Ignition System (DIS) Application: LLV Part Number: (E) or (A) Time Required: Approx. www.teamwbi.com / e-mail: mip@teamwbi.com / 800-842-7285 Distributorless Ignition System (DIS) Application: 1987 1993 LLV Part Number: 01-5332 (E) or 01-5333 (A) Time Required: Approx. 1 hour Quantity

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Raise and

More information

TIMING BELT COMPONENTS

TIMING BELT COMPONENTS EG134 3SGTE ENGINE TIMING BELT COMPONENTS 3SGTE ENGINE EG135 EG136 3SGTE ENGINE 3SGTE ENGINE TIMING BELT REMOVAL EG137 (See Components for Removal and Installation) 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL

More information

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS Accessory TRIM Application 2009 ACCORD 4-DOOR Publications No. AII 40008 Issue Date JULY 2008 PARTS LIST Steering Wheel Trim (Without Navigation) P/N 08Z13-TA0-100 Right steering

More information

Models Affected: 2009 through 2012 Model Year GM 8.1 Propane Vision Models CORRECTIVE ACTION ---- PROCEDURE

Models Affected: 2009 through 2012 Model Year GM 8.1 Propane Vision Models CORRECTIVE ACTION ---- PROCEDURE Models Affected: 2009 through 2012 Model Year GM 8.1 Propane Vision Models ISSUE Bus will start if fuel door is either open or closed if the circuit is broken by a blown fuse or tripped circuit breaker.

More information

Timing Belt: Service and Repair Timing Belt Replacement

Timing Belt: Service and Repair Timing Belt Replacement 2000 Cadillac Catera V6-3.0L VIN R Copyright 2006, ALLDATA 8.80 Page 1 Timing Belt: Service and Repair Timing Belt Replacement TIMING BELT REPLACEMENT Removal Procedure ^ Tools Required - J 42069 Timing

More information

TIMING CHAIN COMPONENTS

TIMING CHAIN COMPONENTS h Page 1 of 52 TIMING CHAIN COMPONENTS ht Page 2 of 52 Fig. 24: Displaying Timing Chain Components (1 Of 2) Page 3 of 52 Fig. 25: Displaying Timing Chain Components (2 Of 2) Page 4 of 52 REMOVAL NOTE:

More information

Steering Pump. NOTE: Always use these tags when requesting service assemblies as there may be slight differences in internal components.

Steering Pump. NOTE: Always use these tags when requesting service assemblies as there may be slight differences in internal components. file://c:\tso\tsocache\vdtom_5368\svk~us~en~file=svkb2a01.htm~gen~ref.htm Page 1 of 3 Section 11-02A: Steering Pump, Power, C-II DESCRIPTION AND OPERATION 1997 Aerostar, Ranger Workshop Manual Steering

More information

Engine, disassembly and

Engine, disassembly and Page 1 of 13 13-1 Engine, disassembly and assembly Ribbed belt, removing and installing Removing - Remove noise insulation -arrows-. - Remove bumper Repair Manual, Body Exterior, Repair Group 63 - Move

More information

Installation Manual v1.4: ATS Twin CP3 Kit 2001 GM LB7 Duramax. Please read all instructions before installing the ATS Twin CP3 Kit

Installation Manual v1.4: ATS Twin CP3 Kit 2001 GM LB7 Duramax. Please read all instructions before installing the ATS Twin CP3 Kit Installation Manual v1.4: ATS Twin CP3 Kit 2001 GM LB7 Duramax Please read all instructions before installing the ATS Twin CP3 Kit Thank you for purchasing the ATS Twin CP3 Kit. The picture below shows

More information

Page 1 of 21 303-01C Engine 5.4L (3V) 2009 F-150 REMOVAL Procedure revision date: 03/26/2009 Cylinder Head Special Tool(s) 3 Jaw Puller 303-D121 or equivalent Compressor, Valve Spring 303-1039 Holding

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

Steeda S197 Mustang Whipple Supercharger Drive

Steeda S197 Mustang Whipple Supercharger Drive Steeda S197 Mustang Whipple Supercharger Drive Parts List Qty. Description 1 Whipple supercharger snout 1 Whipple snout collar 1 10-rib supercharger pulley 1 10-rib crank pulley 1 10-rib belt tensioner

More information

2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE)

2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE) 2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE) Vehicle» Engine, Cooling and Exhaust» Engine» Timing Chain» Service and Repair TIMING CHAIN TIMING CHAIN http://alldatapro.com/alldata/pro~v440713400~c39519~r0~od~n/0/108596970/110859775/110859788/110859790/34853741/100411974/34853743/56492475

More information

1996 Isuzu Truck Rodeo (2WD) V6-3165cc 3.2L SOHC (6VD1)

1996 Isuzu Truck Rodeo (2WD) V6-3165cc 3.2L SOHC (6VD1) 1996 Isuzu Truck Rodeo (2WD) V6-3165cc 3.2L SOHC (6VD1) Service and Repair Notes REMOVAL STEPS Preparation: Battery ground cable 1. Radiator upper fan shroud Remove from radiator. 2. Cooling fan assembly

More information

Self-propelled Chipper Shredder Vacuum

Self-propelled Chipper Shredder Vacuum 2.11. Confirm that the drive gears are installed on the correct side. See Figure 2.11. 3. TRANSMISSION REMOVAL 3.1. Disconnect the H.T. lead from the spark plug. 3.2. Remove collection bag or blower chute.

More information

TIMING BELT (3S FE) COMPONENTS

TIMING BELT (3S FE) COMPONENTS Timing Belt (3SFE) TIMING BELT (3SFE) COMPONENTS EM23 REMOVAL OF TIMING BELT 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY 2. REMOVE RH FRONT WHEEL 3. REMOVE ENGINE RH UNDER COVER 4. REMOVE CRUISE

More information

FIG. 3 BRACKET INSTALLATION. i a. e h f FIG. 4 STATOR OFFSET BRACKET REMOVE OEM SPACER. REPLACE WITH BRACKET 3.

FIG. 3 BRACKET INSTALLATION. i a. e h f FIG. 4 STATOR OFFSET BRACKET REMOVE OEM SPACER. REPLACE WITH BRACKET 3. 700510 IG. 3 BRACKET INSTALLATION E D 11 C B i a b c d e h f g A B C A IG. 4 STATOR OSET BRACKET 14 G REMOVE OEM SPACER. REPLACE WITH BRACKET 3. 9 G 8 2 4 3 DewEze Clutch Pump Kit 700510 ord 6.7L, AA Pump,

More information

M V Intake Manifold INSTRUCTION SHEET

M V Intake Manifold INSTRUCTION SHEET Please visit www.fordracingparts.com for the most current instruction information.!!! PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. AT ANY TIME YOU DO NOT UNDERSTAND THE

More information

2003 Hyundai Truck Santa Fe V6-3.5L

2003 Hyundai Truck Santa Fe V6-3.5L Page 1 of 12 2003 Hyundai Truck Santa Fe V6-3.5L Vehicle» Engine, Cooling and Exhaust» Engine» Timing Belt» Service and Repair Page 2 of 12 REMOVAL 1. Remove the wheel of passenger side. 2. Remove the

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION NOTE: For reassembly reference, label all electrical connectors, vacuum hoses and fuel lines before removal. Also place mating marks on engine hood and other major assemblies before

More information

Fig. 1: Remove the bolts which fasten the upper timing belt cover... Fig. 2:... and remove the cover

Fig. 1: Remove the bolts which fasten the upper timing belt cover... Fig. 2:... and remove the cover Show Timing Belt and Covers REMOVAL & INSTALLATION 1983 87 626 NOTE: For access, safely support the car, then remove the right front wheel and splash shield. 1. Loosen the alternator mounting bolts and

More information

Poly-V-Belts February Description and Operation of the Poly-V- Belts. Removal of the Poly-V- Belts. Inspection of the Poly-V- Belts

Poly-V-Belts February Description and Operation of the Poly-V- Belts. Removal of the Poly-V- Belts. Inspection of the Poly-V- Belts 1 02 13-18 SUBJECT DATE Poly-V-Belts February 2018 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Description and Operation of the Poly-V- Belts DDC-SVC-MAN-0190

More information

Bthird, or power stroke by the expanding gases. As the

Bthird, or power stroke by the expanding gases. As the third, or power stroke by the expanding gases. As the piston reaches DC it enters the fourth cycle. The exhaust valve opens and the piston rises forcing burned gases from the combustion chamber in what

More information

IN-VEHICLE SERVICE. Engine Components

IN-VEHICLE SERVICE. Engine Components file://c:\tso\tsocache\vdtom_5368\svk~us~en~file=svk31a14.htm~gen~ref.htm Page 1 of 10 Section 03-01A: Engine, 2.3L I-4 IN-VEHICLE SERVICE 1997 Ranger Workshop Manual Engine Components The views shown

More information

TIMING BELT/CHAIN AND SPROCKETS

TIMING BELT/CHAIN AND SPROCKETS 9-82 ENGINE 4.7L DN TIMING BELT / CHAIN COVER(S) (Continued) Fig. 130 Accessory Drive Belt Tensioner 1 - TENSIONER ASSEMBLY 2 - FASTENER TENSIONER TO FRONT COVER Fig. 132 Timing Chain Cover Fasteners (4)

More information

BLACKBIRD INSTALLATION SUPPLEMENT

BLACKBIRD INSTALLATION SUPPLEMENT BLACKBIRD INSTALLATION SUPPLEMENT FOR 2003-7 FORD 6.0 LITER DIESEL F-SERIES DUAL ALTERNATOR VERSION 10/07 Blackbird Installation Supplement for Ford 6.0. Liter Dual Alternator Parts included in the 6.0

More information

2000 Toyota Truck Tundra. Timing Belt: Service and Repair

2000 Toyota Truck Tundra. Timing Belt: Service and Repair Timing Belt: Service and Repair REMOVAL 1. REMOVE ENGINE UNDER COVER 2. DRAIN ENGINE COOLANT 3. REMOVE RADIATOR ASSEMBLY 4. REMOVE THROTTLE BODY COVER 5. REMOVE INTAKE AIR CONNECTOR ASSEMBLY 6. REMOVE

More information

Timing Belt: Service and Repair 2002 Acura Truck MDX V6-3.5L

Timing Belt: Service and Repair 2002 Acura Truck MDX V6-3.5L Timing Belt: Service and Repair 2002 Acura Truck MDX V6-3.5L Timing Belt Removal Special Tools Required - Holder handle 07JAB-001020A - Holder attachment, 50 mm, offset 07MAB-PY3010A - Socket, 19 mm 07JAA-001020A

More information

LS Style Track Alt/AC Serpentine Kit Kit # (Standard Mount Electric Throttle Body Kit) Kit # (Narrow Mount Mechanical Throttle Body Kit)

LS Style Track Alt/AC Serpentine Kit Kit # (Standard Mount Electric Throttle Body Kit) Kit # (Narrow Mount Mechanical Throttle Body Kit) 12/08/16 LS Style Track Alt/AC/PS Serpentine Kit Kit # 20060 (Standard Mount Electronic Throttle Body Kit) Kit # 20065 (Narrow Mount Mechanical Throttle Body Kit) LS Style Track Alt/AC Serpentine Kit Kit

More information

ENGINE TUNE-UP INSPECTION OF ENGINE COOLANT INSPECTION OF ENGINE OIL INSPECTION OF BATTERY. INSPECTION OF AIR FILTER (Paper Filter Type)

ENGINE TUNE-UP INSPECTION OF ENGINE COOLANT INSPECTION OF ENGINE OIL INSPECTION OF BATTERY. INSPECTION OF AIR FILTER (Paper Filter Type) ENGINE MECHANICAL - Engine Tune-Up EM-17 ENGINE TUNE-UP INSPECTION OF ENGINE COOLANT (See steps 1 and 2 on page CO-4) INSPECTION OF ENGINE OIL (See steps 1 and 2 on page LU-5) INSPECTION OF BATTERY (See

More information

Looking up the front of the engine from under the radiator. (Picture taken with belt under tension.)

Looking up the front of the engine from under the radiator. (Picture taken with belt under tension.) 8. If you re replacing the AC compressor drive belt as well, it s time to loosen its belt tensioner. The AC compressor belt tensioner is very obvious under the front of the car. Loosen the 13mm bolt, then

More information

10. SEPARATE COMPRESSOR (a) Remove the nut, 3 bolts compressor stay and compressor. HINT: Hang up the hoses instead of detaching.

10. SEPARATE COMPRESSOR (a) Remove the nut, 3 bolts compressor stay and compressor. HINT: Hang up the hoses instead of detaching. 14108 ENGINE MECHANICAL REPLACEMENT 1. DRAIN ENGINE COOLANT(See page165 ) 2. SEPARATE BATTERY NEGATIVE TERMINAL 3. REMOVE VBANK COVER SUBASSY (a) Remove the 2 cap nuts and Vbank cover subassy. 4. REMOVE

More information

EG1 485 OIL PUMP COMPONENTS FOR REMOVAL AND INSTALLATION

EG1 485 OIL PUMP COMPONENTS FOR REMOVAL AND INSTALLATION EG1485 OIL PUMP COMPONENTS FOR REMOVAL AND INSTALLATION EG1486 EG1487 EG1488 OIL PUMP REMOVAL (See Components for Removal and Installation) HINT: When repairing the oil pump, the oil pan an^ strainer should

More information

Do not have any open flame or heat sources close to the installation

Do not have any open flame or heat sources close to the installation March 6, 2017 IS# 791 Page 1 of 16 Thank you for purchasing a Transfer Flow, Inc. 50-gallon replacement fuel system for your 2011-16 Ford diesel short bed pickup. This system will fit any 2x4 or 4x4 crew

More information

Page 1 of 44 REPLACEMENT 1. 2. 3. 4. REMOVE ENGINE UNDER COVER RH DRAIN COOLANT (See REPLACEMENT ) REMOVE FRONT WHEEL RH REMOVE CYLINDER HEAD COVER NO. 2 a. Remove the 2 nuts, 2 clips and cylinder head

More information

TUFF TORQ TRANSAXLE. Tuff Torq Hydrostatic Transaxle. Transaxle Removal Tuff Torq

TUFF TORQ TRANSAXLE. Tuff Torq Hydrostatic Transaxle. Transaxle Removal Tuff Torq Tuff Torq Hydrostatic Transaxle Internal Service 3. Disconnect the cotter pin and the washer to the brake rod (Figure 63). Internal service information is contained in the Tuff Torq KGIA Transaxle Service

More information

EG-34 ENGINE MECHANICAL TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION

EG-34 ENGINE MECHANICAL TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION EG34 TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION EG35 TIMING BELT REMOVAL (See Components for Removal and Installation) 1. DISCONNECT NEGATIVE TERMINAL CABLE FROM BATTERY CAUTION: Work must be

More information

TRU-TIME CAM GEARS Dodge Neon Part number series

TRU-TIME CAM GEARS Dodge Neon Part number series TRU-TIME CAM GEARS 1993 1997 Dodge Neon Part number 23 850 series! WARNING: This installation is not for the mechanically challenged! If you are not mechanically inclined or do not understand the procedure

More information

2011 > G 1.6 DOHC > Language. [MDPS Type] Loosen the mounting bolts (A) and then, turn the adjusting bolt(b) clockwise in loose tension.

2011 > G 1.6 DOHC > Language. [MDPS Type] Loosen the mounting bolts (A) and then, turn the adjusting bolt(b) clockwise in loose tension. 2011 > G 1.6 DOHC > Language Removal Engine removal is not required for this procedure. 1. Disconnect the battery negative terminal. 2. Loosen the water pump pulley bolt and the drive idler mounting bolt.

More information

ALLDATA Online Toyota Camry Wagon L4-2.0L (3S-FE) - Timing Belt Installat... Page 1 of 15. Timing Belt Installation. Timing Belt (3S-FE)

ALLDATA Online Toyota Camry Wagon L4-2.0L (3S-FE) - Timing Belt Installat... Page 1 of 15. Timing Belt Installation. Timing Belt (3S-FE) ALLDATA Online - 1990 Toyota Camry Wagon L4-2.0L (3S-FE) - Timing Belt Installat... Page 1 of 15 Timing Belt Installation Timing Belt (3S-FE) INSTALLATION OF TIMING BELT 1. INSTALL OIL PUMP PULLEY a. Align

More information

REPAIR INSTRUCTION - MP4120-SWS/MP4124-SWS

REPAIR INSTRUCTION - MP4120-SWS/MP4124-SWS Disassembly sequence REPAIR INSTRUCTION - MP4120-SWS/MP4124-SWS 1. With a 27mm wrench, remove the three discharge plugs (#48) and three inlet plugs (#42A) from the manifold (#43). 2. Inspect the plug o-rings

More information

Page 1 of 5 Service Manual: TIMING BELT REPLACEMENT - 3.2L & 3.5L REMOVAL & INSTALLATION 1999 Chrysler 300M 3.5L Eng Question: Is a 3.5 a valve bender? - My Autodata book says every car is bender REMOVAL

More information

TIMING BELT REPLACEMENT. Removal Procedure. Tools Required J Timing Belt Alignment Kit J Crank Hub Torx Socket

TIMING BELT REPLACEMENT. Removal Procedure. Tools Required J Timing Belt Alignment Kit J Crank Hub Torx Socket 1 of 15 3/19/2012 5:34 PM TIMING BELT REPLACEMENT Removal Procedure Tools Required J 42069 Timing Belt Alignment Kit J 42098 Crank Hub Torx Socket Notice: Failure to follow the described timing belt inspection

More information

Belt Drive January Platform Section Title Change. Description and Operation of the Belt Drive Tensioner System. Removal of the Belt Tensioner

Belt Drive January Platform Section Title Change. Description and Operation of the Belt Drive Tensioner System. Removal of the Belt Tensioner 1 01 06-18 SUBJECT DATE Belt Drive January 2018 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0190 DDC-SVC-MAN-0081 GHG17 DD Heavy Duty DD Heavy

More information

Included parts: 1 - New Bosch CP3 Pump 1 - HSM Pulley 1 - Serpentine Belt 1 - Pump Bracket/ Hardware STEP 1

Included parts: 1 - New Bosch CP3 Pump 1 - HSM Pulley 1 - Serpentine Belt 1 - Pump Bracket/ Hardware STEP 1 TROUBLESHOOTING: Please read and understand all installation instructions before proceeding with the installation. If you have questions during the installation of this product, please contact H&S Motorsports

More information

Maintenance Information

Maintenance Information 80234313 Edition 1 June 2006 Air Grinder, Die Grinder, Sander and Belt Sander Series G1 (Angle) Maintenance Information Save These Instructions WARNING Always wear eye protection when operating or performing

More information

2001 Toyota MR ENGINES' '1.8L 4-Cylinder

2001 Toyota MR ENGINES' '1.8L 4-Cylinder TIMING CHAIN Removal 1. Disconnect negative battery cable. Drain cooling system. On Corolla, remove windshield washer fluid reservoir. On Celica, remove upper front fender apron seal and upper radiator

More information

1. Perform fuel pressure release procedure. (Refer to FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE).

1. Perform fuel pressure release procedure. (Refer to FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE). 1Search TIMING BELT 2005 Chrysler Pacifica 3.5L Eng Base FRONT TIMING BELT COVER REMOVAL 1. Perform fuel pressure release procedure. (Refer to FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE). 2. Disconnect

More information

EM 6 VALVE CLEARANCE ENGINE MECHANICAL EM11I 01 ADJUSTMENT HINT:

EM 6 VALVE CLEARANCE ENGINE MECHANICAL EM11I 01 ADJUSTMENT HINT: EM6 ADJUSTMENT EM11I01 Inspect and adjust the valve clearance when the engine is cold. 1. REMOVE NO.1 ENGINE UNDER COVER 2. DRAIN ENGINE COOLANT 3. REMOVE AIR CLEANER INLET 4. REMOVE AIR CLEANER ASSEMBLY

More information

Installation Manual v1.0: Twin CP3 Fuel Injection Kit Dodge 5.9L

Installation Manual v1.0: Twin CP3 Fuel Injection Kit Dodge 5.9L Installation Manual v1.0: Twin CP3 Fuel Injection Kit 2004.5-2007 Dodge 5.9L Figure 1 - Full Kit Photo 25 Figure 2 - Hardware Kit Please read all instructions before installation. This kit is not emissions

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Rotate engine clockwise and position cylinder No. 1 on TDC of compression stroke. Ensure "O" mark on crankshaft pulley aligns

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT CAUTION: DO NOT turn

More information

Page 1 of 75 303-01D Engine - 5.2L 32V Ti-VCT 2016 Mustang Assembly Procedure revision date: 12/15/2016 Special Tool(s) / General Equipment Engine Base Part Number: 6L084 205-142 (T80T-4000-J) Installer,

More information

Front Drive System - Big Block Chevy Installation Instructions Big Block Chevy with AC & with PS

Front Drive System - Big Block Chevy Installation Instructions Big Block Chevy with AC & with PS Front Drive System - Big Block Chevy Installation Instructions Big Block Chevy with AC & with PS All American Billet Store (800) 764-0926 www.allamericanbilletstore.com Items needed for install Jack Jack

More information