Модульные клапаны Burkert

Transcription

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2 6144 3/-way Flipper Solenoid Valve Type 6144 can be combined with... Direct-acting 0 to 10 bar Low power consumption Sub-base connection 10 width per station Standard, EEx ia Version Type 654 Servo-assisted pneumatic valve Type 6144 Multiple manifolds (e.g. 6 valves) Type 6144 is a direct-action 3/-way solenoid valve designed for neutral gases and liquids. Through the movement between the end positions, the switching element (flipper) seals one of the two opposing valve seats and connects the other to the working port. This movement is caused by the solenoids magnetic field pushing a permanent magnet that is fixed to the flipper element. In addition to its exceptional performance characteristics, the flipper principle is especially marked by its very low switching noise and its low wear level. Furthermore, integrated medium separation enables use above and beyond pneumatic applications. Depending on the case of operation, various flange connections are available that are suitable for both individual and block mounting. Installation advice: The valve must have a minimum distance of 5 from other ferromagnetic materials in order to avoid malfunctioning during operating conditions. Circuit function C Circuit function D 3/-way valve, direct acting, de-energized port exhausted 3/-way valve, direct acting, de-energized port pressurized Technical data Body material Seal material Media Media temperature Ambient temperature Port connection Electrical connection PPS (Polyphenylensulfi de) FKM Compressed air lubricated, oil-free or dry; neutral gases and liquids (5μm fi ltering); technical vacuum 0 to +55 C 0 to +55 C Bürkert fl ange Lateral fl ange Rectangular plug as standard; on request: Circular plug M8x1 Flying lead 0., 300 Blank connector (5.08 ) Type of protection Standard version Ex version without II G Ex ia IIC T4 T5 T6 PTB01 ATEX 048 IECEx PTB Operating voltage 4V/DC 1) 1V/DC 1) on request Further voltages on request Voltage tolerance ±10% ) (Further voltages on request) Nominal power 0.8W Switching function Monostable Bistable (impulse) on request Duty cycle 100% continuous rating Installation As required, preferably with actuator upright; 5 minimum distance to ferromagnetic materials Insulation class 3 acc. VDE 0580 Protection class IP 40, IP 65 by fl ying leads (without hand lever) Cycling rate ca. 1000/min Electrical control with SPS possible Response times Open (Pressure rise 0 to 10%) Close (Pressure rise 100 to 90%) 1) Battery voltage; observe polarity as shown on top of the valve ) Max. allowed ripple Measurement at the valve outlet, at 0 C and 6 bar inlet pressure, according to DIN ISO 138: ca. 8 ms (Standard) ca. 14 ms (Ex version) ca. 10 ms (Standard) ca. 18 ms (Ex version) p. 1/5

3 6144 Ordering chart, standard version (other versions on request) All valves with mounting screws and flange seal; without plug connection (see Accessories) Circuit function Port connection Orifice [] QNn value 1- air [l/min] 1) QNn value -3 air [l/min] 1) Pressure range ) [bar] Manual override Voltage [V] Nominal power [W]] rectangular plug flying leads with 500 length C 3/-way valve NC D 3/-way valve NO Bürkert fl ange ) with Lateral fl ange ) with Bürkert fl ange with Lateral fl ange ) QNn value air [l/min]: Measurement with +0 C, 6 bar pressure on the valve input and 1 bar pressure differential ) Pressure values [bar]: Measured as overpressure to the atmospheric pressure 3) Application with vacuum on request Mounting screws for Bürkert flange: M1.6x5 for Lateral flange: M1.6x0 i Further versions on request Electrical connection Electrical connection left or right-sided alternatively. Possible electrical connections are single flying leads, M8x1 round plugs or plug for contacting circuit board. Circuit functions Circuit function A, B and T Additional On request, the valve can be delivered with a manual control on the left or right side, but also without. Version without hand lever and with round plug M8x1 electrical connection or single flying lead has IP65 protection class. Ordering chart, Ex version Approval acc. to II G Ex ia IIC T4 T5 T6 PTB01 ATEX 048 and IECx PTB All valves with rectangular plug, mounting screws and flange seal; without plug connection (see Accessories) Circuit function Port connection Orifice [] QNn value 1- air [l/min] 1) QNn value -3 air [l/min] 1) Pressure range ) [bar] Manual override Resistance at 0ºC +/-4% [Ω] Minimum holding current [ma] C Bürkert Flange yes /-way valve NC D Bürkert Flange yes Bürkert Flange yes /-Wege-Ventil NO 1) QNn value air [l/min]: Measurement with +0 C, 6 bar pressure on the valve input and 1 bar pressure differential ) Pressure values [bar]: Measured as overpressure to the atmospheric pressure 3) Vacuum up to 10 bar on request Mounting screws for Bürkert flange: M1.6x5 for Lateral flange: M1.6x0 Electrical data: SPS/ PLC 4 V/DC Barrier/ isolating component + _ I min U min + Functional values for valve switching function at 0 C to +55 C Min. holding current: 9mA Nominal coil resistance 30Ω ±4% Min. Holding current: 3mA Nominal coil resistance 510Ω ±4% Permitted maximum values/ value pairs acc. to operating instructions U i 35V I i 0.9A p. /5

4 6144 Ordering chart for accessories Device Characteristics Bürkert flange Single manifold for Bürkert fl ange under M Manifold -fold for Bürkert fl ange, M Manifold 4-fold for Bürkert fl ange, M Manifold 6-fold for Bürkert fl ange, M Blanking plate kit for multiple manifolds, Bürkert fl ange Lateral flange Single manifold for lateral fl ange, M Manifold -fold for lateral fl ange, M Manifold 4-fold for lateral fl ange, M Manifold 6-fold for lateral fl ange, M Blanking plate kit for multiple manifolds, lateral fl ange Tube connector plug Screw in fi tting connection Brass, straight, for M3 and tube -ø Screw in fi tting connection Brass, straight, for M5 and tube - ø Options for the electrical connection, rectangular plug as standard, other connections on request Rectangular plug Raster 5.08 flying leads 0., 300 long Circular plug M8x1, 3-pin Blank connector Raster 5,08 (e.g. for board mounted connection 0,63 x 0,63) Cable plug, Type 505 Type 505, cable version with 3m with 5m Type 505, flying lead version with with p. 3/5

5 6144 Dimensions [] Type 6144 with lateral flange Single manifold for lateral flange Material: Aluminium, M3 threaded 5, M3 5 41,45 10 M1,6 9,9 Flange pattern for manifolds with lateral flange M1, ,1 6,4 ø 1,6 The valve can optionally be delivered with manual override on the left or right hand side (standard: opposite the electrical connection). 5,5 1 ø 1,5 6,4 1,75, Multiple manifolds for lateral flange Material: Aluminium, M5 threaded 4.5 M5-5 deep ø B A 4 Service ports M5-5 deep on the rear side panel M 3 A B valves valves valves valves Blanking plate kit p. 4/5

6 6144 Dimensions [] (cont.) Type 6144 with Bürkert flange Single manifold for Bürkert flange 10 6,5 18 Material: Aluminium, M3 threaded 4,5 4,5 M1,6 3 M ,45 M3 M1,6 Flange pattern for manifolds with Bürkert flange M1,6 4 4 ø, , , 1,5 The valve can optionally be delivered with manual override on the left or right hand side (standard: opposite the electrical connection) Multiple manifolds for Bürkert flange, Material: Aluminium, M5 threaded A B valves valves valves Blanking plate kit To find your nearest Bürkert facility, click on the orange box In case of special application conditions, please consult for advice. We reserve the right to make technical changes without notice. Christian Bürkert GmbH & Co. KG 1003/5_EU-en_ p. 5/5

7 Pilot-Operated Solenoid Valve for Process Actuation 6516/6517 EExi 3/- or 5/-Way, PN 8 bar IIG EEx ia IIC T6 approved PTB 01 ATEX 175 FM IS / I, II, III /1/ ABCDEFG approved Hazardous Areas High flow rates Long service life EExi The 6516/6517 EExi valves are used for process actuation in hazardous areas. Thanks to the intrinsically safe design and the possibility of block mounting, the valves can be used in a wide variety of demanding applications. Process Specification Nominal voltage Duty cycle Protection class Materials Body Threaded port material Seal Fluids 4 V/DC (for further information also consult our data sheet Recoended Barriers ) 100% continuously rated IP 65 with cable plug PA Brass or stainless steel PB (NBR and PUR) Lubricated or unlubricated compressed air, instrument air and nitrogen Applications: Target markets Chemical industry Pharmaceutical processing equipment Industrial waste water treatment Oil and gas industry Safe Area Ambient temperatures Block assembly Single mounting -10 up to +50 C (T6) -10 up to +55 C (T5) -10 up to +55 C (T6) 4 V/DC BARRIER Imin _ Umin + Mounting position Any, preferably solenoid system upright Hazardous Area Page 1 /

8 Pilot-Operated Solenoid Valve for Process Actuation Hazardous Areas EExi Technical Data Circuit Function C 3/-way valve, servo-assisted, in de-energized position, port pressure relieved D 3/-way valve, servo-assisted, in de-energized position, port pressurized Type 6516 EExi 6516 EExi 6517 EExi Circuit function C (3/-way) D (3/-way) H (5/-way) 10 1 Orifice DN [] Flow rate: QNn-value air [l/min] Measured at +0 C, 6 bar pressure at valve inlet and 1 bar pressure difference 1 10 QNn-Value (air) [l/min] H 5/-way valve, servo-assisted, in de-energized position, pressure port 1 connected to port, port 4 exhausted Pressure range [bar] Pressure ranges [bar] Measured as overpressure to the atmospheric pressure Response times opening [ms] closing [ms] Weight [g] Response times [ms] Measured at valve outlet at 6 bar and +0 C Opening Pressure rise from 0 to 90% Closing Pressure drop from 100 to 10% Specifications - Ordering Chart (Other Versions on Request) All valves in EEx ia IIC T6 versions with manual override, G 1/4 threads Type 6516 EExi 6516 EExi 6517 EExi 6517 EExi Circuit function C (3/-way) D (3/-way) H (5/-way) H impulse Orifice DN [] QNn-Value (air) [l/min] Supply port material Brass, nickel-plated Brass, nickel-plated Brass, nickel-plated Brass, nickel-plated Pressure range [bar] Item-No L A B B Dimensions [] Type 6516 EExi Type 6517 EExi (n x 33) ø ø G1/ ø ø 4.3 G1/ ø Type 6517 EExi impulse Block mounting n x (n x 33) In case of special requirements please consult for advice. We reserve the right to make technical changes without notice. 0603/1_EU-en_ Page /

9 Pilot-Operated Solenoid Valve for Process Actuation 6516/6517 EExi 3/- or 5/-Way, PN 8 bar IIG EEx ia IIC T6 approved PTB 01 ATEX 175 FM IS / I, II, III /1/ ABCDEFG approved Hazardous Areas High flow rates Long service life EExi The 6516/6517 EExi valves are used for process actuation in hazardous areas. Thanks to the intrinsically safe design and the possibility of block mounting, the valves can be used in a wide variety of demanding applications. Process Specification Nominal voltage Duty cycle Protection class Materials Body Threaded port material Seal Fluids 4 V/DC (for further information also consult our data sheet Recoended Barriers ) 100% continuously rated IP 65 with cable plug PA Brass or stainless steel PB (NBR and PUR) Lubricated or unlubricated compressed air, instrument air and nitrogen Applications: Target markets Chemical industry Pharmaceutical processing equipment Industrial waste water treatment Oil and gas industry Safe Area Ambient temperatures Block assembly Single mounting -10 up to +50 C (T6) -10 up to +55 C (T5) -10 up to +55 C (T6) 4 V/DC BARRIER Imin _ Umin + Mounting position Any, preferably solenoid system upright Hazardous Area Page 1 /

10 Pilot-Operated Solenoid Valve for Process Actuation Hazardous Areas EExi Technical Data Circuit Function C 3/-way valve, servo-assisted, in de-energized position, port pressure relieved D 3/-way valve, servo-assisted, in de-energized position, port pressurized Type 6516 EExi 6516 EExi 6517 EExi Circuit function C (3/-way) D (3/-way) H (5/-way) 10 1 Orifice DN [] Flow rate: QNn-value air [l/min] Measured at +0 C, 6 bar pressure at valve inlet and 1 bar pressure difference 1 10 QNn-Value (air) [l/min] H 5/-way valve, servo-assisted, in de-energized position, pressure port 1 connected to port, port 4 exhausted Pressure range [bar] Pressure ranges [bar] Measured as overpressure to the atmospheric pressure Response times opening [ms] closing [ms] Weight [g] Response times [ms] Measured at valve outlet at 6 bar and +0 C Opening Pressure rise from 0 to 90% Closing Pressure drop from 100 to 10% Specifications - Ordering Chart (Other Versions on Request) All valves in EEx ia IIC T6 versions with manual override, G 1/4 threads Type 6516 EExi 6516 EExi 6517 EExi 6517 EExi Circuit function C (3/-way) D (3/-way) H (5/-way) H impulse Orifice DN [] QNn-Value (air) [l/min] Supply port material Brass, nickel-plated Brass, nickel-plated Brass, nickel-plated Brass, nickel-plated Pressure range [bar] Item-No L A B B Dimensions [] Type 6516 EExi Type 6517 EExi (n x 33) ø ø G1/ ø ø 4.3 G1/ ø Type 6517 EExi impulse Block mounting n x (n x 33) In case of special requirements please consult for advice. We reserve the right to make technical changes without notice. 0603/1_EU-en_ Page /

11 654 3/-way and x 3/-way Solenoid Valve for pneumatics Compact design Single and manifold mounting Low power consumption Fast response times Second connection shut-off function Type 654 can be combined with... Type 8640 Type 031 Type 8644 Type 0044 Type MKRS Valve island Diaphragm valve Valve island Cylinder Redundancy bloc The Type 654 consists of the pilot flipper solenoid valve Type 6144 and a pneumatic seat valve. The flipper principle allows switching of high pressures together with low power consumption and fast response times. All valves are equipped with manual override as a standard. The x 3/-way valve version is the combination of two pilot flipper solenoid valves Type 6144 and a pneumatic seat valve. The valve is also available with a second connection (pressed cable), whereby a safety-related shut-off function is realized. Technical data 3/-way valve x 3/-way valve Orifice DN4.0 Body material PPS, PA Seal material FKM, NBR Medium Lubricated, oilfree, dry compressed air; neutral gases (5 µm filter recoended) Medium temperature C Ambient temperature C Manual override Standard Port connection Flange for MP11 Pneumatic module Type MP11 with M5, M7, push-in connection Ø 6 Voltage tolerance ±10% Cycle rate approx c.p.m. Voltage 4 V DC * Nominal power 0.8 W x 0.8 W Duty cycle Continuous operation (100% ED) Electrical connection on valve Rectangular plug with -pole raster 5.08 Rectangular plug with 3-pole raster.54 Type of protection IP40 with rectangular plug Protection class 3 acc. to VDE 0580 Weight 0 g 40 g Mounting with screws M x 0 with screws M x 8 Installation As required, preferably with actuator upright * 10% residual ripple allowed Response times [ms] Opening Closing Measurement acc. to ISO 138 <10 ms <10 ms p. 1/7

12 654 Dimensions [] 3/-way solenoid valve - Standard version Without covering plate With covering plate ø ø 4. ø ø ø 4. ø Sectional drawing 3/-way solenoid valve - Standard version Pilot control Type Circuit function D Circuit function C p. /7

13 654 Dimensions [] x 3/-way solenoid valve - Standard version 0.63 coon (+) coil 1 (-) coil 14 (-) (1) (14) ø ø Ø ø4. ø Sectional drawing x 3/-way solenoid valve - Standard version (1) (14) (R) 4 (A) Circuit function C for x 3/-way valve 1 (P) (B) 3 (R) p. 3/7

14 654 Dimensions [] 3/-way solenoid valve - Second connection shut-off function Shortened cable illustrated 3 ø Cable length approx ø Dimensions [] x 3/-way solenoid valve - Second connection shut-off function coon (+) coil 1 (-) coil 14 (-) (1) (14) Shortened cable illustrated ø Cable length approx ø ø1.85 Conductor: coil 1: 1 black +1 brown coil 14: 1 blue +1 grey p. 4/7

15 654 Ordering chart for valves - Standard version 3/-way solenoid valve Circuit function Orifice [] QNn value air [l/min] ) Pressure range [bar] 3) Voltage/ frequency [V/Hz] C 3/-way valve Vac ) 4 V DC * V DC * V DC * D 3/ way valve V DC * * 10% residual ripple allowed x 3/-way solenoid valve Circuit function Orifice [] QNn value air [l/min] ) Pressure range [bar] 3) Voltage/ frequency [V/Hz] Integrated power savings electronics C x 3/ way valve Vac ) 4 V DC * Yes 4) V DC * Yes 4) V DC * No * 10% residual ripple allowed 1) Version with auxiliary pilot air ) Measured at +0 C, 6 bar pressure at valve inlet and 1 bar pressure difference 3) Measured as overpressure to the atmospheric pressure 4) Applicable on valve island 8640, AirLine system 8644 or valve blocks p. 5/7

16 654 Ordering chart for valves - Second connection shut-off function 3/-way solenoid valve, without manual override Circuit function Orifice [] QNn value air [l/min] ) Pressure range [bar] 3) Voltage/ frequency [V/Hz] C 3/-way valve Vac ) 4 V DC * On request V DC * On request V DC * D 3/ way valve V DC * On request 10 1 * 10% residual ripple allowed x 3/-way solenoid valve, without manual override Circuit function Orifice [] QNn value air [l/min] ) Pressure range [bar] 3) Voltage/ frequency [V/Hz] Integrated power savings electronics C x 3/ way valve Vac ) 4 V DC * Yes 4) On request V DC * Yes 4) V DC * No On request * 10% residual ripple allowed 1) Version with auxiliary pilot air ) Measured at +0 C, 6 bar pressure at valve inlet and 1 bar pressure difference 3) Measured as overpressure to the atmospheric pressure 4) Applicable on valve island 8640, AirLine system 8644 or valve blocks p. 6/7

17 654 Ordering chart for accessories Accessory Version Features Rectangular cable plug Raster 5.08 with 3 m cable -pins for 654 single valve with 300 flying leads -pins with single contacts Covering plate for 5/-way valve position Complete for 1 unused valve position Covering plate for x 3/-way valve position for 1 unused valve position Pneumatic connector module Left G 1/ NPT 1/ Right G 1/ NPT 1/ Pneumatic basic module MP11, Push-in connection Ø 6 without check valve valves wide without check valve for x 3/-way valve Pneumatic basic module MP11, 8 valves wide with check valve in R+S for x 3/-way valve Connection M7 without check valve without check valve for x 3/-way valve with check valve in R+S for x 3/-way valve Push-in connection Ø 6 without check valve without check valve for x 3/-way valve with check valve in R+S for x 3/-way valve Connection M7 without check valve without check valve for x 3/-way valve with check valve in R+S for x 3/-way valve To find your nearest Bürkert facility, click on the orange box In case of special application conditions, please consult for advice. Subject to alteration Christian Bürkert GmbH & Co. KG 1510/10_EU-en_ p. 7/7

18 655 5/-way Flipper Solenoid Valve for pneumatics Compact design Single and manifold mounting Low power consumption Fast response times Second connection shut-off function Type 655 can be combined with... Type 8640 Type 031 Type 8644 Type 0044 Type MKRS Valve island Diaphragm valve Valve island Cylinder Redundancy bloc The Type 655 consist of a pilot flipper valve Type 6144 and a pneumatic seat valve. The flipper principle allows switching of high pressures together with low power consumption and fast response times. All valves are equipped with manual override as a standard. The valve is also available with a second connection (pressed cable), whereby a safety-related shut-off function is realized. Technical data Orifice Body material Seal material Medium Medium temperature Ambient temperature Manual override Port connection Pneumatic module DN4,0 PPS, PA FKM, NBR and PUR Lubricated, oil free, dry compressed air; neutral gases (5 µm filter recoended) C C Standard Flange for MP11 Type MP11 with M5, M7, push-in connection Ø 6 Voltage tolerance ±10% Cycling rate approx c.p.m. Voltage 4 V DC * Nominal power 0.8 W Duty cycle Continuous operation (100% ED) Electrical connection on valve Type of protection Rectangular plug with Raster 5.08 IP40 with rectangular plug Protection class 3 acc. to VDE 0580 Weight 1 g Mounting with screws M x 0 Installation As required, preferably with actuator upright * 10% residual ripple allowed Response times [ms] Opening Closing Measurement acc. to ISO 138 <10 ms <10 ms S. 1/4

19 655 Dimensions [] - Standard version , ø Ø4, Ø, (3.) 8, Sectional drawing - Standard version Pilot control Type Circuit function H S. /4

20 655 Dimensions [] - Second connection shut-off function Shortened cable illustrated ø ø Ordering chart for valves Standard version Circuit function Orifice [] QNn value air [l/min] ) Pressure range [bar] 3) Response times Opening [ms] Closing [ms] Voltage/ frequency [V/Hz] H 5/-way valve ) <10 <10 4 V DC * , <10 <10 4 V DC * * 10% residual ripple allowed 1) Version with auxiliary pilot air ) Measured at +0 C, 6 bar pressure at valve inlet and 1 bar pressure difference 3) Measured as overpressure to the atmospheric pressure Second connection shut-off function, without manual override Circuit function Orifice [] QNn value air [l/min] ) Pressure range [bar] 3) Response times Opening [ms] Closing [ms] Voltage/ frequency [V/Hz] H 5/-way valve ) <10 <10 4 V DC * On request , <10 <10 4 V DC * * 10% residual ripple allowed 1) Version with auxiliary pilot air ) Measured at +0 C, 6 bar pressure at valve inlet and 1 bar pressure difference 3) Measured as overpressure to the atmospheric pressure S. 3/4

21 655 Ordering chart for accessories Accessory Version Features Rectangular cable plug Raster 5.08 with 3 m cable -pin with 300 flying leads -pin with single contacts Protective cover for 5/-way valve position complete for 1 unused valve position Pneumatic connector module left G 1/ NPT 1/ right G 1/ NPT 1/ Pneumatic basic module MP11, valve wide Push-in connection Ø 6 without check valve with check valve in R and S Connection M7 without check valve with check valve in R and S Pneumatic basic module MP11, 8 valve wide Push-in connection Ø 6 without check valve with check valve in R and S Connection M7 without check valve with check valve in R and S To find your nearest Bürkert facility, click on the orange box In case of special application conditions, please consult for advice We reserve the right to make technical changes without notice Christian Bürkert GmbH & Co. KG 1601/7_EU-en_ S. 4/4

22 Bürkert AirLINE standard product program 3 The AirLINE product program The standard product program provides a supplement to the product overview for Pneumatics and Process Interfaces to help you choose the suitable valve island Type 8640 and the automation system Type Other examples of applications and references from the sectors of Food and Beverages, Pharmaceuticals, Water Treatment, Chemicals, Gas Handling, General Machine and Plant Construction can be found in our Control Cabinet Solutions brochure & 8644 Standard Type 8640 Coarse modular valve island: 8-, 1-, 16-, 0- and 4-fold Conventional connection technology: single wire, coon connection & multipin Fieldbus technology: Profinet IO, Ethernet / IP, Modbus TCP, Profibus DP, DeviceNet, CANopen Processing of digital input signals (max. 3) Standard order numbers starting on page 4 Pneumatic & electric accessories starting on page 0 Type 8644 Fine modular automation system: - to 64-fold (in steps of ) Cooperation partners: Siemens, Wago, Phoenix Contact & Rockwell Fieldbus technology: Profinet IO, Ethernet/ IP, Modbus TCP, EtherCAT, CC-Link, Profibus DP, DeviceNet, CANopen, Interbus, IO-Link, sercos III Processing of digital and analog input and output signals Use in Ex Zone 8640 & 8644 AirLINE Quick Functions as Type 8640 Standard Easy adaptation to the valve cabinet (wall or bottom of cabinet) Adapter sizes (max. number of valve functions): 4x (8), 8x (16), 1x (4), 16x (16) Materials: anodised aluminium and stainless steel for hygienic processes Standard order numbers starting on page 8 Pneumatic & electric accessories starting on page 0 Functions as Type 8644 Standard Easy adaptation to the valve cabinet (wall or bottom of cabinet) Adapter sizes (max. number of valve functions): 8x (16), 1x (4), 16x (3), 4x (48) Materials: anodised aluminium and stainless steel for hygienic processes Use in Ex Zone Standard order numbers starting on page 14 Pneumatic & electric accessories starting on page & 8615 valve cabinet Standardised valve cabinet with valve islands Type 8640 Standard and AirLINE Quick Customised valve cabinet Certified valve cabinet for use in Ex areas Materials: plastic, sheet steel, stainless steel, stainless steel hygienic design Control cabinet solutions starting on page 18 Standardised valve cabinet with automation system Type 8644 Standard and AirLINE Quick Customised valve cabinet Certified valve cabinet for use in Ex areas Materials: plastic, sheet steel, stainless steel, stainless steel hygienic design Control cabinet solutions starting on page 18

23 4 Bürkert AirLINE standard product program 5 Type 8640 Standard 3/ and 5/-way functions Applications For general applications The standard versions of the product program for Type 8640 facilitate the selection of the right valve island. If you opt for a standard version, you will benefit from shorter availability times, faster installation and availability of your system. Functions Flow rate of valves (QNn value) Pressure range Pneumatic supply Pneumatic working connections 300 l/ min,5 10 bar G ¼ 6 push-in Example for application Type 8640 with 8x x3/-way valves with Profibus DP (with 16 digital inputs in picture at right) Valve functions Digital inputs Profinet IO Profibus DP RIO Slave 8x 3/ 8x 5/ 8x x3/ 1x 5/ 1x x3/ 16x 3/ 16x 5/ 4x 3/ Collective socket Multipin * * * * * * * * x 5/ Important: - Our fieldbus modules (Profinet IO, Profibus DP, Ethernet / IP, Modbus TCP) can be combined with up to 7 RIO slave modules under one bus address. - Valve islands with Ethernet/IP or Modbus TCP on request. Type 8640 with 1x x3/-way valves with Profibus DP (with 4 digital inputs in picture at right) Type 8640 with 16x 5/-way valves with Profibus DP (with 3 digital inputs in picture at right) Order quantity & availability: 10 items: 5 days 0 items: 10 days 30 items: 15 days 0 items: 10 days 30 items: 15 days 0 days * technically not possible

24 6 Bürkert AirLINE standard product program 7 Type 8640 Standard with 3/ and 5/-way functions Including process reliability functions, pneumatic HotSwap and check valves Our pneumatic hot-swap function and the integrated check valves add reliability to your process! The availability of your system will be increased, since the pneumatic HotSwap function allows replacement of valves during operation. Integrated check valves prevent pressure build-up on the valve island in the event of a malfunction and ensure reliable ventilation of the actuators. Applications For general and hygienic applications Functions With pneumatic HotSwap function With check valves in R and S channel Flow rate of valves (QNn value) Pressure range Pneumatic supply Pneumatic working connections 150 l/ min,5 10 bar G ¼ 6 push-in Valve functions 8x 3/ 8x 5/ 8x x3/ 1x x3/ 16x 3/ 16x 5/ 4x 3/ 4x 5/ Digital inputs Manual / Automatic switch Profinet IO Profibus DP RIO Slave Collective socket Multipin Yes * * Yes * * * * * * Yes * * Yes * Yes * * Yes * * Yes * Yes * * * Yes * * Yes * * * Yes * * Important: - Our fieldbus modules (Profinet IO, Profibus DP, Ethernet / IP, Modbus TCP) can be combined with up to 7 RIO slave modules under one bus address. - Valve islands with Ethernet/IP or Modbus TCP on request. Type 8640 with 8x x3/-way valves with Profibus DP (with 16 digital inputs in picture at right) Type 8640 with 1x x3/-way valves with Profibus DP (with 4 digital inputs in picture at right) Type 8640 with 16x 5/-way valves with Profibus DP (with 3 digital inputs in picture at right) Order quantity & availability: 3 items: from warehouse 10 items: 5 days 0 items: 10 days 10 items: 5 days 0 items: 10 days 0 items: 10 days 30 items: 15 days 30 items: 15 days 30 items: 15 days 0 days * technically not possible

25 8 Bürkert AirLINE standard product program 9 Type 8640 AirLINE Quick with 3/ and 5/-way functions Applications For general applications with AirLINE Quick in aluminium For hygienic applications with AirLINE Quick in stainless steel AirLINE Quick bridges the gap between central and decentralised automation concepts. Equipped with an aluminium or stainless steel flange plate, AirLINE Quick can be mounted directly on the wall of a cabinet. The installation is in the direct vicinity of the process or the machine environment. This reduces the distance to the actuator in the field. AirLINE Quick features: Reduction of the distance to the valves directly in the cleaning environment Cost savings due to fewer cables and pneumatic hoses in the valve cabinet Time savings due to faster installation in the valve cabinet Space savings due to small valve cabinets Functions Flow rate of valves (QNn value) Pressure range Pneumatic supply Pneumatic working connections 300 l/ min,5 10 bar G ¼ 6 push-in Type 8640 AirLINE Quick with 4x x3/-way valves with multipin Valve functions Digital inputs AirLINE Quick Profinet IO Profibus DP RIO Slave 4x x3/ 8x x3/ 1x x3/ 16x 5/ Anodised aluminium Collective socket Multipin ** ** ** * * * Type 8640 AirLINE Quick with 8x x3/-way valves with Profibus DP and 16 digital inputs Type 8640 AirLINE Quick with 1x x3/-way valves with Profibus DP and 4 digital inputs Valve functions Digital inputs AirLINE Quick Profinet IO Profibus DP RIO Slave 4x x3/ 8x x3/ 1x x3/ 16x 5/ Collective socket Multipin ** ** ** * Stainless steel * * Important: - Our fieldbus modules (Profinet IO, Profibus DP, Ethernet / IP, Modbus TCP) can be combined with up to 7 RIO slave modules under one bus address. - Valve islands with Ethernet/IP or Modbus TCP on request. Type 8640 AirLINE Quick with 16x 5/-way valves with Profibus DP and 3 digital inputs Order quantity & availability: 10 items: 5 days 0 items: 10 days 30 items: 15 days 0 days * technically not possible ** on request

26 10 Bürkert AirLINE standard product program 11 Type 8640 AirLINE Quick with 3/ and 5/-way functions Including process reliability functions, pneumatic HotSwap and check valves AirLINE Quick bridges the gap between central and decentralised automation concepts. Equipped with an aluminium or stainless steel flange plate, AirLINE Quick can be mounted directly on the wall of a cabinet. The installation is in the direct vicinity of the process or the machine environment. This reduces the distance to the actuator in the field. AirLINE Quick features: Reduction of the distance to the valves directly in the cleaning environment Cost savings due to fewer cables and pneumatic hoses in the valve cabinet Time savings due to faster installation in the valve cabinet Space savings due to small valve cabinets Applications For general applications with AirLINE Quick in aluminium For hygienic applications with AirLINE Quick in stainless steel Functions With pneumatic HotSwap function With check valves in R and S channel Flow rate of valves (QNn value) Pressure range Pneumatic supply Pneumatic working connections 150 l/ min,5 10 bar G ¼ 6 push-in Type 8640 AirLINE Quick with 4x x3/-way valves with multipin Valve functions Digital inputs AirLINE Quick Profinet IO Profibus DP RIO Slave 4x x3/ 8x x3/ 1x x3/ 16x 5/ Coon connection Multipin ** ** ** * Anodised aluminium * * Type 8640 AirLINE Quick with 8x x3/-way valves with Profibus DP and 16 digital inputs Type 8640 AirLINE Quick with 1x x3/-way valves with Profibus DP and 4 digital inputs Valve functions Digital inputs AirLINE Quick Profinet IO Profibus DP RIO Slave 4x x3/ 8x x3/ 1x x3/ 16x 5/ Coon connection Multipin ** ** ** * Stainless steel * * Important: - Our fieldbus modules (Profinet IO, Profibus DP, Ethernet / IP, Modbus TCP) can be combined with up to 7 RIO slave modules under one bus address. - Valve islands with Ethernet/IP or Modbus TCP on request. Type 8640 AirLINE Quick with 16x 5/-way valves with Profibus DP and 3 digital inputs Order quantity & availability: 3 items: from warehouse 10 items: 5 days 0 items: 10 days 30 items: 15 days 10 items: 5 days 0 items: 10 days 30 items: 15 days 0 days * technically not possible ** on request

27 1 Bürkert AirLINE standard product program 13 The AirLINE Type 8644 product program Type 8644 Standard Type 8644 AirLINE Quick 8644 with Siemens ET 00S Modular pneumatic automation system with fieldbus and digital and analog I/O modules. This system is ideal for all functions, including use in ATEX Zone explosive areas. Field bus interfaces: Profinet IO Profibus DP Easy adaptation to the valve cabinet (wall or bottom of cabinet) Adapter sizes (max. number of valve functions): 8x (16), 1x (4), 16x (3), 4x (48) Materials: Anodised aluminium and stainless steel I/O modules with a maximum height of 135 can be mounted on the floor or wall of the control cabinet 8644 with Wago I/O system 750 AirLINE is fully compatible with the Wago I/O system 750 and integrated pneumatic valves, I/O functions and fieldbus counication in one compact and flexible assembly. Ideal for applications in ATEX Zone explosive areas. Field bus interfaces: Profinet IO Ethernet / IP Modbus TCP EtherCAT Profibus DP DeviceNet CANopen CC-Link Interbus Easy adaptation to the valve cabinet Adapter sizes (max. number of valve functions): 8x (16), 1x (4), 16x (3), 4x (48) Required modules for terminal bus extension (as shown in the photo at right) End terminal for terminal bus extension (1) : ID Coupler terminal for terminal bus extension () : ID () (1) 8644 with Phoenix Inline system Fully compatible with the Phoenix Contact Inline system. Also for applications in ATEX Zone explosive areas. Field bus interfaces: Profinet IO Ethernet / IP Modbus TCP Profibus DP DeviceNet CANopen IO-Link AS-i sercos III Easy adaptation to the valve cabinet (wall or bottom of cabinet) Adapter sizes (max. number of valve functions): 8x (16), 1x (4), 16x (3), 4x (48) Materials: Anodised aluminium and stainless steel I/O modules with a maximum height of 135 can be mounted on the floor or wall of the control cabinet 8644 with Rockwell Point I/O system AirLINE integrates valve functions in a Rockwell Point I/O system. The pneumatic element has a fine modular design in steps of, from to 64 valve functions. Counication options: Ethernet / IP Profibus DP ControlNet DeviceNet Easy adaptation to the valve cabinet Adapter sizes (max. number of valve functions): 8x (16), 1x (4), 16x (3), 4x (48) Required modules for terminal bus extension (as shown in the photo at right) Extension cable 1 meter (1) : ID Extension cable 3 meter (1) : ID Power supply module () : ID () (1)

28 14 Bürkert AirLINE standard product program 15 Type 8644 AirLINE Quick with 3/ and 5/-way functions Applications For general applications with AirLINE Quick in aluminium For hygienic applications with AirLINE Quick in stainless steel The following tables provide the standard order numbers for Type 8644 with AirLINE Quick adapter plate in anodised aluminium and stainless steel The pneumatic components are compatible with the components of the respective cooperation partner. WAGO basic module End terminal for terminal bus extension WAGO (ID ) Ethernet cabel Functions Flow rate of valves (QNn value) Pressure range Pneumatic supply 300 l/min,5 10 bar G ¼ This purely pneumatic valve module from Bürkert can easily be integrated directly in the I/O systems of Siemens ET 00S, Wago I/O System 750, Phoenix Contact Inline and Rockwell Point I/O. Coupler terminal for terminal bus extension WAGO (ID ) Bus end terminal WAGO (ID ) Pneumatic working connections 6 push-in -row version of AirLINE Quick with WAGO Type 8644 AirLINE Quick with 8x 5/ or x3/-way valves Valve functions AirLINE Quick Siemens ET 00S Wago I/O System 750 compatible with Rockwell Point I/O Phoenix Contact INLINE 8x 3/ x 5/ x x3/ x 5/ x x3/ Anodised aluminium 16x 5/ x x3/ x x3/ * x 5/ x x3/ * Type 8644 AirLINE Quick with 1x 5/ or x3/-way valves Valve functions AirLINE Quick Siemens ET 00S Wago I/O System 750 compatible with Rockwell Point I/O Phoenix Contact INLINE 8x 3/ x 5/ x x3/ x 5/ x x3/ Stainless steel x 5/ x x3/ x x3/ * x 5/ x x3/ * Type 8644 AirLINE Quick with 16x 5/ or x3/-way valves Type 8644 AirLINE Quick with 4x 5/ or x3/-way valves Order quantity & availability: 0 days * with medium supply module

29 16 Bürkert AirLINE standard product program 17 Type 8644 AirLINE Quick with 3/ and 5/-way functions Including process reliability functions, pneumatic HotSwap and check valves Applications For general applications with AirLINE Quick in aluminium For hygienic applications with AirLINE Quick in stainless steel Functions The following tables provide the standard order numbers for Type 8644 with AirLINE Quick adapter plate in anodised aluminium and stainless steel The pneumatic components are compatible with the components of the respective cooperation partner. This purely pneumatic valve module from Bürkert can easily be integrated directly in the I/O systems of Siemens ET 00S, Wago I/O System 750, Rockwell bus module Voltage supply module (ID ) Cable for bus extension (1 m ID ) (3 m ID 59 66) With pneumatic HotSwap function With check valves in R and S channel Flow rate of valves (QNn value) Pressure range Pneumatic supply Pneumatic working connections 150 l/ min,5 10 bar G ¼ 6 push-in Phoenix Contact Inline and Rockwell Point I/O. Valve functions AirLINE Quick Siemens ET 00S -row version of AirLINE Quick with Rockwell Wago I/O System 750 compatible with Rockwell Point I/O Phoenix Contact INLINE 8x 3/ x 5/ x x3/ x 5/ x x3/ Anodised aluminium 16x 5/ x x3/ x x3/ * x 5/ x x3/ * Type 8644 AirLINE Quick with 8x 5/ or x3/-way valves Type 8644 AirLINE Quick with 1x 5/ or x3/-way valves Valve functions AirLINE Quick Siemens ET 00S Wago I/O System 750 compatible with Rockwell Point I/O Phoenix Contact INLINE 8x 3/ x 5/ x x3/ x 5/ x x3/ Stainless steel x 5/ x x3/ x x3/ * x 5/ x x3/ * Type 8644 AirLINE Quick with 16x 5/ or x3/-way valves Type 8644 AirLINE Quick with 4x 5/ or x3/-way valves Order quantity & availability: 0 days * with medium supply module

30 18 Bürkert AirLINE standard product program Bürkert Inquiry Form for Pneumatic Control Cabinets Customer and contact Industry Application / project name 1. Explosion-protected area Zone / device category Zone 1/ G Zone / 3 G Zone 1/ D Zone / 3 D Ambient temperature range Temperature class T3 T4. Material and construction of control cabinet Material of control cabinet Plastic Stainless steel (1.4301) Sheet steel Other View window HD design Additional components Heating Ventilation Maintenance unit / filter controller Power pack Lighting Multiple cable glands Single bulkhead plug connector Coents 3. Valve island/pneumatic and electrical system Valve functions and air capacity Number 300 I/min 700 I/min Valve type 3/-way x3/-way 5/-way Number of electric signals Digital inputs Digital outputs Analog inputs Analog outputs Counication / connection Coon connection Multipin Fieldbus Valve island type I/O system (8644) Siemens WAGO Phoenix Rockwell 4. Pneumatic features Hygienic Design control cabinet with one valve island AirLINE Quick Type 8640 (max. 4 valve functions and 4 digital inputs) Technical data Control cabinet Compact HD Size (W, H, D in ) 390/ /10 510/ /10 Type valve island AirLINE Quick Type 8640 stainless steel Max. valve functions 4x 3/ or 1x 5/-way functions Max. flow rate per valve 300 l/min Digital return inputs 0 4 Electrical connection Profibus / multipin / coon connection Material of electrical lead-in Plastic, stainless steel Filter / pressure controller Optional Hygienic Design control cabinet with valve islands AirLINE Quick Type 8640 (max. 48 valve functions, 48 digital inputs) Technical data Control cabinet Compact HD Size (W, H, D in ) 760/ /10 Type valve island AirLINE Quick Type 8640 stainless steel Max. valve functions 48x 3/ or 4x 5/-way functions Max. flow rate per valve 300 l/min Digital return inputs 0 48 Electrical connection Profibus / multipin / coon connection Material of electrical lead-in Plastic, stainless steel Filter / pressure controller Optional Process reliabilty functions HotSwap function & check valves AirLINE Quick (floor installation plate) in stainless steel in anodised aluminium The Hygienic Design valve cabinets are configured and assembled at our Bürkert Systemhaus locations. The cabinets are encrypted using the system type 8614.

31 x3/ + 5/ way 3/ way 0 Bürkert AirLINE standard product program 1 Accessories for AirLINE Type 8640 & 8644 Pneumatic accessories for Type 8640 & 8644 Dimensions of flange patterns for AirLINE Quick Description Order no. Pilot controlled double check valve without mounting base (5/3-way function) Pilot controlled double check valve with mounting base (5/3-way function) Polyamide hose, blue, outer diameter 6, length 50 m Thrust collar for plug-in coupler, diameter Straight screw / plug connection G 1/4", outer diameter Bulkhead screw / plug connection, diameter Sound absorber G1/4" t>=1,5 >=8 Control cabinet inside wall R 6,5 N3 N N1 Ø 5,3 ± 0, 59 ± 0,3 73 ± 0,3 (96) Dimensions Version M N 1 N N 3 O G 4x 8x 1x 16x 111 ± 0,4 155 ± 0,4 199 ± 0,4 43 ± 0,4 114 ± 0,4 54 ± 0,3 68 ± 0,3 13 ± 0, ± 0,4 0 ± 0,4 46 ± 0, Adapter set from G1/4" to plug-in connection, diameter x* 76 ± 0,4 140 ± 0,4 79 ± 0, Cover plates for AirLINE Quick A cover plate for covering an existing flange pattern for AirLINE Quick on the control cabinet wall or floor. G Space requirements for external reinforced frame M only for O= 6 and O = 10 4x 4x* 331 ± 0,4 364 ± 0,4 66 ± 0,3 73 ± 0,3 * with medium supply module 00 ± 0,4 19 ± 0,4 334 ± 0,4 367 ± 0, Electric accessories for Type 8640 AirLINE Quick Cover plate Order table, extension bus cable for Profibus DP, Profinet IO Description Order no. Position of valve outputs RIO expansion bus cable (1 m) RIO expansion bus cable ( m) Order table, multipin Description Order no. Switch cabinet floor Order table, cover plates for 8640 & 8644: Material Number of valve ports Order no. for 8640 Order no. for Anodised aluminium * * Stainless steel * * * with medium supply module Multipin cable for valve piloting (5 m) Multipin cable for valve piloting (10 m) Multipin cable for digital position indicator (5 m) Multipin cable for digital position indicator (10 m) Order table, Profibus DP Description Order no. Ready-made plug connector, M1 plug Ready made plug connector, M1 coupler straight Bus Y-piece Terminating resistor, M1 plug Ready made plug connector, M1 coupler straight (5-pin) Electric accessories for Type 8644 For electric accessories for Type 8644, please see the manuals of our cooperation partners: Siemens ET 00S Rockwell Point I/O Wago I/O Series 750 Phoenix Contact Inline

32 Bürkert AirLINE standard product program 3 Possible functions AirLINE product program Bürkert Always Near You Type 8640 Standard Type 8640 AirLINE Quick Type 8644 Standard with Siemens ET 00S Single wire Coon connection Multipin Profinet IO Ethernet / IP Modbus TCP Electrical piloting EtherCAT CC-Link Profibus DP DeviceNet CANopen ControlNet Interbus Digital inputs Digital outputs I/O functions Analog inputs Analog outputs 3/-way x 3/-way Valve function 5/-way 5/-way pulse 5/3-way 00 l/ min 300 l/ min Flow rate 500 l/ min 700 l/ min 1300 l/ min Pressure range 1 to 10 bar Temperature range 0 to +55 ºC IP 0 Protection type IP 65 if installed in a closed cabinet ATEX Zone 1 * * Certification ATEX Zone ** ** UL ** ** ** ** ** ** ** ** Type 8644 AirLINE Quick with Siemens ET 00S Type 8644 Standard with Wago I/O System 750 Type 8644 AirLINE Quick with Wago I/O System 750 Type 8644 Standard with Phoenix Inline Type 8644 AirLINE Quick with Phoenix Inline Type 8644 Standard with Rockwell Point I/O Type 8644 AirLINE Quick with Rockwell Point I/O Canada USA Argentina Brazil Austria Belgium Czech Republic Denmark Finland France Germany Italy Netherlands South Africa Norway Poland Portugal Spain Sweden Switzerland Turkey United Kingdom United Arab Emirates Australia New Zealand Russia China Hong Kong India Japan Korea Malaysia Philippines Singapore Taiwan * possible as a valve block with single-wired Ex valves ** on request Credits: and concept: Christian Bürkert GmbH & Co. KG Realization: WOLF, Berlin Photography: Münch Lichtbildnerei, Stuttgart; Studio Flamisch, Düsseldorf 3D-Drawings: 3D Sales Technologies GmbH. All people shown are employees at Bürkert. Thank you for your support (and spirit).

33 8640 AirLINE and AirLINE Quick Modular pneumatic valve unit Type 8640 can be combined with Compact design Modular configuration Higher fl exibility in control cabinet due to AirLINE Quick Simple exchange of valves (with option P-shut-off also possible during operation) Type 803 Switch Type 61 Solenoid valve Type 01 Process valve Type 8695 Control head Type 0498 Double pilot controlled check valve The 8640 valve unit system is designed to solve diverse and complex control problems due to its systematic modular construction and combination of pneumatic and electrical interfaces. By putting together a row of pneumatic modules with different numbers of valves, to 4 valve functionalities may be realized on one valve unit. Electrical connectivity is achieved by either fieldbus interfaces, coon connection (parallel connection technique) or multipin interfaces. The valves allow different applications to be covered. Bodies and connection modules are made of high-quality plastic (polyamide) and are easy to assemble by means of the built-in snap connectors. Specification Type 0460/654/655 Type 656/657 Type Mounting dimensions Ambient temperature 0 to +55 C (by use of type 0460: 0 0 to +55 C -10 to +55 C to +50 C) Pressure range Vac. 10 bar Vac. 10 bar 10 bar Operating voltage 4 V/DC 4 V/DC 4 V/DC Voltage tolerance ±10% ±10% ±10% Degree of protection 3 acc. to VDE acc. to VDE acc. to VDE 0580 Duty cycle Continuous operation (100% ED) Continuous operation (100% ED) Continuous operation (100% ED) Circuit functions C and D (3/), H (5/), H (5/) Impulse, L (5/3) in middle position all ports closed N (5/3) in middle position all ports vented C and D (3/), H (5/), C and D (3/), G (4/), Flow rate 300 l/min (00 l/min circuit functions 700 l/min 300 l/min H-Impulse, L and N) Rated power 1 W W, 1 W 1 W, W, 3 W No. of valve functionalities per unit Max. 4 Max. 4 Max. 4 Feedback Max. 3 Max. 3 Max. 3 Degree of protection IP 0 with terminals IP 0 with terminals IP 0 with terminals Continued on page S. 1/15

34 8640 Specification Type 0460/654/655 Type 656/657 Type Electric Connection Total current with coon connection with multipin connection with fi eldbus connection Coon connection (parallel connection) Multipin (D-Sub, 5 pole) Profi bus-dp DeviceNet CANopen Internal bus extension by Profi bus DP Profi net IO Ethernet I/P Modbus TCP as a function of the electrical connection technique max. 3A (sum of current through individual valves) max. 3A (sum of current through individual valves) + max. 3A (repeater) ITOTAL = IBASE + (n x IVALVE) + (m x IREPEATER) n=quantity of valves, m=quantity of repeaters, IVALVE= rated current of each valve IREPEATER= rated current of each repeater, m x IREPEATER=max. 650 ma IBASE= 00 ma spec. base current Profi bus-dp 00 ma spec. base current DeviceNet The 8640 valve island system Solenoid valves 0460/654/ / / 5/3 3/ x 3/ 5/ 3/ 5/ 3/ 4/ Valve block with individual wiring Coon electrical connection Multipin electrical connection Fieldbus AirLINE Quick Adapter for valve islands on the control cabinet floor or control cabinet wall S. /15

35 8640 Application example Open for all functionality The valve island, Type 8640, includes sensor signals from digital input feedback. As a result, pneumatic outputs switch to different circuit functions of single-or double-acting process valves. S. 3/15

36 8640 Examples D / 3D CAD data Example 3D CAD model in 3D-Pdf format Examples D DXF drawings in different views S. 4/15

37 width per station Multi-way solenoid valve Types 654 and 655 The solenoid valve Types 654 and 655 consist of a 6144 flipper pilot valve and a pneumatic seat valve. The flipper principle allows switching of high pressure at low power consumption and fast response times. The pilot valves are equipped with manual override as a standard. The x3/ way valve version is a combination of two flipper pilot valves type 6144 and a pneumatic seat valve. Order chart for valves Spezifikationen 3/-way valve x 3/-way valve Body material PA (polyamide) Seal material FPM, NBR Media Lubricated and non-lubricated dry air, neutral gases (5 μm-filter) Port connection Flange for MP11 Pneumatic module Type MP11 with push-in connection dimension 6, D1/4, M7 Manual override As a standard feature Voltage 4 V DC * Nominal power 0.8 W x 0.8 W with reduction of power consumption Duty cycle Continuous operation (100% ED) Elec. connection on valve Installation position Flow rate: QNn value air [l/min] Pressure ranges [bar] Rectangular plug -pole with raster 5.08 As required, preferably with pilot valve upright Measured at +0 C, 6 bar pressure at valve inlet and 1 bar pressure difference Measured as overpressure to the atmospheric pressure Response times [ms] Measured according to ISO 138 * 10% residual ripple allowed Rectangular plug 3-pole with raster.54 Mounting With screws M x 0 With screws M x 8 Circuit function Orifice [] QNn value air [l/min] Pressure range [bar] Response times Opening [ms] Closing [ms] Voltage/ Frequency [V/Hz] Circuit function C 3/-way valve, servo-assisted in de-energized position port to atmosphere Circuit function D /-way valve, servo-assisted in de-energized position port pressurized 4 Circuit function H /-way valve, servo-assisted in de-energised position port 1 connected to port, port 4 exhausted Circuit function C Vak V DC * ) V DC * V DC * V DC * ) V DC * V DC * ) V DC * ) V DC * ) x 3/-way valve, servo-assisted in deenergized position port /4 to atmosphere 1) Version with auxiliary air. ) Version with integrated reduction of power consumption * 10% residual ripple allowed S. 5/15

38 Anreihmaß: pilot valve Type 0460 The solenoid valve Type 0460 consists of a pneumatic valve body fitted with a double coil pilot valve. The principle allows switching of high pressures together with low power consumption and fast response times. All valves are equipped with manual override as a standard. Technical data Body material aluminium Seal material NBR Medium lubricated and non lubricated dry compressed air; neutral gases (5 μm-fi lter recoended) Port connection Flange Pneumatic module MP11 Supply port connection 1 (P), 3 (R), 5 (S) G 1/4 NPT 1/4 Service port (A), 4 (B) push-in connection Ø 6 push-in connection Ø 1/4 Threaded port M7 Operating voltages 4 V/DC Electrical connection Rectangular plug at the valve Manual override standard Flow rate: QNn value Air [l/min] Measured at +0 C, 6 bar pressure at valve inlet and 1 bar pressure difference Pressure values [bar] Measured as overpressure to the atmospheric pressure Response times [ms] Measured according to ISO 138 Order chart for valves Response times Circuit function Orifice [] QNn value air [l/min] Pressure range [bar] Nominal power [W] Opening [ms] Closing [ms] H,5 00,0-7, /-way valve, servo-assisted, Impulse version L 5/3-way-valve, pilot-controlled, in middle position all ports locked N,5 00,0-7, ,5 00,0-7, /3-way-valve, pilot-controlled, in middle position port and 4 exhausted S. 6/15

39 width per station Multi-way for solenoid valve Types 656 and 657 The solenoid valve Types 656 and 657 consist of a pneumatic valve body fitted with Type 6106 rocker pilot valve. The rocker principle allows switching of high pressure at low power consumption and fast response times. The pilot valves are equipped with manual override as a standard. Order chart for valves Specification Body material Seal material Media Port connection Manual override Voltage Nominal power Duty cycle Elec. Connection on valve Mounting Installation position Flow rate: QNn value air [l/min] Pressure ranges [bar] PA (polyamide) NBR Lubricated and non-lubricated dry air, neutral gases (10 μm fi lter) Flange for MP1 Pneumatic modules Type MP1 with G 1/8, NPT 1/8 Plug-in coupling Ø 8 Standard 4 V DC W, 1W Continuous operation (100% ED) Tag connector acc. to DIN EN (previously DIN 43650) Form C With screws M3x30 As required, preferably with pilot valve upright Measured at +0 C, 6 bar pressure at valve inlet and 1 bar pressure difference Measured as overpressure to the atmospheric pressure Response times [ms] Measured acc. to ISO 138 Circuit function Orifice [] QNn value air [l/min] Pressure range [bar] Nominal power [W] Response times Opening [ms] Closing [ms] Voltage/ Frequency [V/Hz] C /-way valve, servo-assisted in de-energized position port to atmosphere D /-way valve, servo-assisted in de-energized position port pressurized H /-way valve, servo-assisted in de-energized position port 1 connected to port, port 4 exhausted ,0-10 1) V DC ,0-10 1) V DC ), V DC , V DC ),0-8, V DC ,0-8, V DC ) ,0-10 1) V DC ), V DC , V DC ),0-8, V DC ,0-10 1) V DC ,0-10 1) V DC ), V DC , V DC ),0-8, V DC ,0-8, V DC ) 1) version with auxiliary air ) electric connection with manual override. 3) closing time approx. 5 ms higher when used together with valve unit More valve options Covering plates When all the valve connections in a basic valve unit module are not used, then these connections should be covered by the appropriate covering plate for full efficiency. Covering plates Covering plate for solenoid valve Type 654/ Covering plate for solenoid valve Type 654 x 3/-way valve Covering plate for solenoid valve Type 656/ Exhaust plates An exhaust plate is mounted on the pneumatic module of the valve unit and offers an additional possibility to remove compressed air from the system. Exhaust plates Exhaust air plate complete Type 654/ Exhaust air plate complete Type 656/ S. 7/15

40 Anreihmaß Magnetventil 5470 The solenoid valve Type 5470 consist of a pneumatic valve body fitted with type 6106 rocker pilot valve. An armature with a tilting bearing, similar o a rocker, tilts within the body of the pilot valve, and switches the valve. The minimal tilting movement of the rocker is non-wearing, and basic lubrication is unnecessary. The type 5470 R is available as a 3/ and 4/-way valve. The valves can be mounted together individually using the module flange. In various applications, they can be used advantageously as valve blocks. Different variants are available for service ports and 4. Specification Orifice DN 4.0 Body material Valve internal Seal material Media Polyamid (PA) Ultramid NBR Medium temperature C Ambient temperature C Supply port connections Module fl ange 1 and 3 Service port connections and 4 (variants) Operating voltages Compessed air, neutral gases (5 μm-fi lter) Threaded port G 1/8 Threaded port NPT 1/8 Tube connection SL 6/4 Push-in Ø 6 4 V DC, V DC, 0-40 V DC, (for alternating current, use valves with UC-coil) Voltage tolerance ±10 % Duty cycle Continuous operation Elec. Connection on valve Tag connector acc. to DIN Form C, for Cable Plug type 1057 and type 506 (see accessory); Rectangular plug (5.08) Ignition protection EEx ia IIC T6 on request Type of protection IP 65 (with cable plug) Installation position As required, preferably with pilot valve upright Order chart for valves Circuit function Orifice [] QNn value air [l/min] Service ports 4 and Pressure range [bar] Nominal power [W] Voltage/ Frequency [V/Hz] (Valve island) (Valve block) C 1 10 D 10 1 G (A) 4(B) (P) 3(R) Continued on page Push-in ø 6, below Push-in ø 6, below Push-in ø 6, front Push-in ø 6, below Push-in ø 6, front with throttlecheck valve V DC V DC DC DC V DC V DC DC DC V DC V DC DC DC V DC V DC DC DC V DC V DC DC DC S. 8/15

41 8640 Order chart for valves, continued Circuit function Orifice [] QNn value air [l/min] Service ports 4 and Pressure range [bar] Nominal power [W] Voltage/ Frequency [V/Hz] (Valve island) (Valve block) G 14 (A) 4(B) 1 1(P) 3(R) Threaded port G 1/8, front Threaded port G 1/8, front, with throttlecheck valve Tube connection SL6/4, front V DC V DC DC DC V DC V DC DC DC V DC V DC DC DC ) In operation of alternating current (AC), place a cable plug type 506 with rectifi er upstream. S. 9/15

42 8640 Composition valve block & valve island Valve island Valve block Basic module choice, for further modules see the following pages 1. Electrical end module left. Terminal module for electronic inputs 3. Extension module for electrical inputs 4. Multipin repeater inputs (initiators) 5. Electrical end module left 6. Basic electrical module standard 7. Fieldbus module 8. Multipin valve outputs 9. Coon connection module 10. Pneumatic connection module left, Type MP Basic pneumatic modules, Type MP11 for 1 valves 1. Pneumatic connection module right, Type MP Valves of Type 655 (5/-way) S. 10/15

43 8640 Module description Collective line- and multipol-modules for single connection of valves and feedback 0460/654/655 width/station /657 width/station 16, width/station Connection via individual stranded wires Looped-through ground potential Max. 4 valves IP0 degree of protection Screw terminal Multipin module Multipin module Valve outputs Repeater inputs (initiators) Fieldbus modules 0460/654/655 width/station /657 width/station 16, width/station Fieldbus PROFIBUS-DP, IP0 degree of protection Max. 4 valves Max. 3 repeaters (in connection with EME module) Transmission rates 9.6; 19.; 93.75; 187.5; 500 kbaud; 1.5; 3; 6; 1 MBaud Power supply with rectangular plug (4-pole male) Bus connection D-SUB (9-pole female) With RIO-connection M8 (4-pole) Internal bus extension RIO-VA module, IP0 degree of protection Max. 4 valves Max. 3 repeaters (in connection with EME module) Plug connection RIO cable for bus extension 1m ( ) m ( ) Fieldbus PROFIBUS-DP IP54 degree of protection on connection with the basic electrical module the complete system meets the degree of protection IP54 Max. 4 valves Max. 3 repeaters (in connection with EME module) Transmission rates 9.6; 19.; 93.75; 187.5; 500 kbaud; 1.5; 3; 6; 1 MBaud Power supply with M1 circular plug (4-pole male) Bus connection M1 (5-pole female) For a trouble-free assembly use the following Y-piece ( ) S. 11/15

44 8640 Module description Fieldbus modules 0460/654/655 width/station /657 width/station 16, width/station Fieldbus CANopen, IP0 degree of protection Max. 4 valves, Max. 3 repeaters (in connection with EME module) Transmission rates 0, 15, 50 or 500 kbaud Power supply with rectangular plug (4-pole) Bus connection D-SUB (9-pole male) Fieldbus CANopen, IP54 degree of protection on connection with the basic electrical module the complete system meets the degree of protection IP54 Max. 4 valves Max. 3 repeaters (in connection with EME module) Transmission rates 0, 15, 50 or 500 kbaud Power supply with M1 circular plug (4-pole male) Bus connection M1 (5-pole male) For a trouble-free assembly use the following Y-piece ( ) Fieldbus Device Net, IP0 degree of protection Max. 4 valves Max. 3 repeaters (in connection with EME module) Transmission rates 15, 50 or 500 kbaud Power supply with rectangular plug (4-pole) Bus connection D-Sub (9-pole male) Fieldbus Device Net, IP54 degree of protection on connection with the basic electrical module the complete system meets the degree of protection IP54 Max. 4 valve Max. 3 repeaters (in connection with EME module) Transmission rates 15, 50 or 500 kbaud Power supply with M1 circular plug (4-pole male) Bus connection M1 (5-pole male) For a trouble-free assembly use the following Y-piece ( ) S. 1/15

45 8640 Module description Fieldbus modules 0460/654/655 width/station /657 width/station 16, width/station EME module (extension module inputs), IP54 degree of protection Module for connection of repeater inputs in connection with fi eldbus modules Fieldbus Profinet IO, Ethernet I/P, Modbus TCP Protection class IP0 Max. 4 valves Max. 3 repeaters (in connection with EME-module) Transmission rates 10/100 MBits/s with auto crossover Power supply with rectangular plug (4-pole) Bus connection RJ45 (x) RIO-connection M8 (4-pole) Further electrical accessoires Bus Y-piece for PROFIBUS You must use one pre-assambled plug and one plug for free assembly. ( ) ( ) Bus Y-piece for CANopen and DeviceNet S. 13/15

46 8640 AirLINE Quick With AirLINE Quick you can reduce the amount of the components in the control cabinet considerably. With the AirLINE Quick Adapter the valve island is directly adapted on the contol cabinet floor or wall. Valve function per station for Type 8640: 4, 8, 1,16 and 4 Valves with 11 width/station Adapter plate in Stainless steel or anodised Aluminium Pneumatic connection supply ports: G 1/4 NPT 1/4 Pneumatic connection working ports stainless steel or Brass nickel-plated: Push-in 6 D 1/4 Stabilising metal plate is fixed on the outside of the control cabinet Adapter for valve platform type 8640 (shown here) or the automation system type 8644 * Valves of type 0460 cannot installed with AirLINE Quick cause of the size. Technical data Technical data Material for AirLINE Quick Adapter Material Pneumatic connection Pneumatic connection, supply ports Pneumatic connection working ports Installation Stainless steel anodised Aluminium Stainless steel Brass nickel-plated G 1/4, NPT 1/4 Push-in D6, D1/4 Control cabinet wall Control cabinet fl oor Valve function per station 4, 8, 1, 16 and 4 S. 14/15

47 8640 Additional accessories for AirLINE Quick Blanking plate A blanking plate is used to cover an existing flange for AirLINE Quick on the cabinet wall or on the cabinet floor. AirLINE Quick Blanking plate Cabinet floor Order chart blanking plate Material Amount of valve slots Aluminium anodised Stainless steel To find your nearest Bürkert facility, click on the orange box In case of special application conditions, please consult for advice. Subject to alteration Christian Bürkert GmbH & Co. KG 1511/9_EUen_ S. 15/15

48 8640 AirLINE and AirLINE Quick Modular pneumatic valve unit Type 8640 can be combined with Compact design Modular configuration Higher fl exibility in control cabinet due to AirLINE Quick Simple exchange of valves (with option P-shut-off also possible during operation) Type 803 Switch Type 61 Solenoid valve Type 01 Process valve Type 8695 Control head Type 0498 Double pilot controlled check valve The 8640 valve unit system is designed to solve diverse and complex control problems due to its systematic modular construction and combination of pneumatic and electrical interfaces. By putting together a row of pneumatic modules with different numbers of valves, to 4 valve functionalities may be realized on one valve unit. Electrical connectivity is achieved by either fieldbus interfaces, coon connection (parallel connection technique) or multipin interfaces. The valves allow different applications to be covered. Bodies and connection modules are made of high-quality plastic (polyamide) and are easy to assemble by means of the built-in snap connectors. Specification Type 0460/654/655 Type 656/657 Type Mounting dimensions Ambient temperature 0 to +55 C (by use of type 0460: 0 0 to +55 C -10 to +55 C to +50 C) Pressure range Vac. 10 bar Vac. 10 bar 10 bar Operating voltage 4 V/DC 4 V/DC 4 V/DC Voltage tolerance ±10% ±10% ±10% Degree of protection 3 acc. to VDE acc. to VDE acc. to VDE 0580 Duty cycle Continuous operation (100% ED) Continuous operation (100% ED) Continuous operation (100% ED) Circuit functions C and D (3/), H (5/), H (5/) Impulse, L (5/3) in middle position all ports closed N (5/3) in middle position all ports vented C and D (3/), H (5/), C and D (3/), G (4/), Flow rate 300 l/min (00 l/min circuit functions 700 l/min 300 l/min H-Impulse, L and N) Rated power 1 W W, 1 W 1 W, W, 3 W No. of valve functionalities per unit Max. 4 Max. 4 Max. 4 Feedback Max. 3 Max. 3 Max. 3 Degree of protection IP 0 with terminals IP 0 with terminals IP 0 with terminals Continued on page

49 8640 Specification Type 0460/654/655 Type 656/657 Type Electric Connection Total current with coon connection with multipin connection with fi eldbus connection Coon connection (parallel connection) Multipin (D-Sub, 5 pole) Profi bus-dp DeviceNet CANopen Internal bus extension by Profi bus DP Profi net IO Ethernet I/P Modbus TCP as a function of the electrical connection technique max. 3A (sum of current through individual valves) max. 3A (sum of current through individual valves) + max. 3A (repeater) ITOTAL = IBASE + (n x IVALVE) + (m x IREPEATER) n=quantity of valves, m=quantity of repeaters, IVALVE= rated current of each valve IREPEATER= rated current of each repeater, m x IREPEATER=max. 650 ma IBASE= 00 ma spec. base current Profi bus-dp 00 ma spec. base current DeviceNet The 8640 valve island system Solenoid valves 0460/654/ / / 5/3 3/ x 3/ 5/ 3/ 5/ 3/ 4/ Valve block with individual wiring Coon electrical connection Multipin electrical connection Fieldbus AirLINE Quick Adapter for valve islands on the control cabinet floor or control cabinet wall S. /15

50 8640 Application example Open for all functionality The valve island, Type 8640, includes sensor signals from digital input feedback. As a result, pneumatic outputs switch to different circuit functions of single-or double-acting process valves. S. 3/15

51 8640 Examples D / 3D CAD data Example 3D CAD model in 3D-Pdf format Examples D DXF drawings in different views S. 4/15

52 width per station Multi-way solenoid valve Types 654 and 655 The solenoid valve Types 654 and 655 consist of a 6144 flipper pilot valve and a pneumatic seat valve. The flipper principle allows switching of high pressure at low power consumption and fast response times. The pilot valves are equipped with manual override as a standard. The x3/ way valve version is a combination of two flipper pilot valves type 6144 and a pneumatic seat valve. Order chart for valves Spezifikationen 3/-way valve x 3/-way valve Body material PA (polyamide) Seal material FPM, NBR Media Lubricated and non-lubricated dry air, neutral gases (5 μm-filter) Port connection Flange for MP11 Pneumatic module Type MP11 with push-in connection dimension 6, D1/4, M7 Manual override As a standard feature Voltage 4 V DC * Nominal power 0.8 W x 0.8 W with reduction of power consumption Duty cycle Continuous operation (100% ED) Elec. connection on valve Installation position Flow rate: QNn value air [l/min] Pressure ranges [bar] Rectangular plug -pole with raster 5.08 As required, preferably with pilot valve upright Measured at +0 C, 6 bar pressure at valve inlet and 1 bar pressure difference Measured as overpressure to the atmospheric pressure Response times [ms] Measured according to ISO 138 * 10% residual ripple allowed Rectangular plug 3-pole with raster.54 Mounting With screws M x 0 With screws M x 8 Circuit function Orifice [] QNn value air [l/min] Pressure range [bar] Response times Opening [ms] Closing [ms] Voltage/ Frequency [V/Hz] Circuit function C 3/-way valve, servo-assisted in de-energized position port to atmosphere Circuit function D /-way valve, servo-assisted in de-energized position port pressurized 4 Circuit function H /-way valve, servo-assisted in de-energised position port 1 connected to port, port 4 exhausted Circuit function C Vak V DC * ) V DC * V DC * V DC * ) V DC * V DC * ) V DC * ) V DC * ) x 3/-way valve, servo-assisted in deenergized position port /4 to atmosphere 1) Version with auxiliary air. ) Version with integrated reduction of power consumption * 10% residual ripple allowed S. 5/15

53 Anreihmaß: pilot valve Type 0460 The solenoid valve Type 0460 consists of a pneumatic valve body fitted with a double coil pilot valve. The principle allows switching of high pressures together with low power consumption and fast response times. All valves are equipped with manual override as a standard. Technical data Body material aluminium Seal material NBR Medium lubricated and non lubricated dry compressed air; neutral gases (5 μm-fi lter recoended) Port connection Flange Pneumatic module MP11 Supply port connection 1 (P), 3 (R), 5 (S) G 1/4 NPT 1/4 Service port (A), 4 (B) push-in connection Ø 6 push-in connection Ø 1/4 Threaded port M7 Operating voltages 4 V/DC Electrical connection Rectangular plug at the valve Manual override standard Flow rate: QNn value Air [l/min] Measured at +0 C, 6 bar pressure at valve inlet and 1 bar pressure difference Pressure values [bar] Measured as overpressure to the atmospheric pressure Response times [ms] Measured according to ISO 138 Order chart for valves Response times Circuit function Orifice [] QNn value air [l/min] Pressure range [bar] Nominal power [W] Opening [ms] Closing [ms] H,5 00,0-7, /-way valve, servo-assisted, Impulse version L 5/3-way-valve, pilot-controlled, in middle position all ports locked N,5 00,0-7, ,5 00,0-7, /3-way-valve, pilot-controlled, in middle position port and 4 exhausted S. 6/15

54 width per station Multi-way for solenoid valve Types 656 and 657 The solenoid valve Types 656 and 657 consist of a pneumatic valve body fitted with Type 6106 rocker pilot valve. The rocker principle allows switching of high pressure at low power consumption and fast response times. The pilot valves are equipped with manual override as a standard. Order chart for valves Specification Body material Seal material Media Port connection Manual override Voltage Nominal power Duty cycle Elec. Connection on valve Mounting Installation position Flow rate: QNn value air [l/min] Pressure ranges [bar] PA (polyamide) NBR Lubricated and non-lubricated dry air, neutral gases (10 μm fi lter) Flange for MP1 Pneumatic modules Type MP1 with G 1/8, NPT 1/8 Plug-in coupling Ø 8 Standard 4 V DC W, 1W Continuous operation (100% ED) Tag connector acc. to DIN EN (previously DIN 43650) Form C With screws M3x30 As required, preferably with pilot valve upright Measured at +0 C, 6 bar pressure at valve inlet and 1 bar pressure difference Measured as overpressure to the atmospheric pressure Response times [ms] Measured acc. to ISO 138 Circuit function Orifice [] QNn value air [l/min] Pressure range [bar] Nominal power [W] Response times Opening [ms] Closing [ms] Voltage/ Frequency [V/Hz] C /-way valve, servo-assisted in de-energized position port to atmosphere D /-way valve, servo-assisted in de-energized position port pressurized H /-way valve, servo-assisted in de-energized position port 1 connected to port, port 4 exhausted ,0-10 1) V DC ,0-10 1) V DC ), V DC , V DC ),0-8, V DC ,0-8, V DC ) ,0-10 1) V DC ), V DC , V DC ),0-8, V DC ,0-10 1) V DC ,0-10 1) V DC ), V DC , V DC ),0-8, V DC ,0-8, V DC ) 1) version with auxiliary air ) electric connection with manual override. 3) closing time approx. 5 ms higher when used together with valve unit More valve options Covering plates When all the valve connections in a basic valve unit module are not used, then these connections should be covered by the appropriate covering plate for full efficiency. Covering plates Covering plate for solenoid valve Type 654/ Covering plate for solenoid valve Type 654 x 3/-way valve Covering plate for solenoid valve Type 656/ Exhaust plates An exhaust plate is mounted on the pneumatic module of the valve unit and offers an additional possibility to remove compressed air from the system. Exhaust plates Exhaust air plate complete Type 654/ Exhaust air plate complete Type 656/ S. 7/15

55 Anreihmaß Magnetventil 5470 The solenoid valve Type 5470 consist of a pneumatic valve body fitted with type 6106 rocker pilot valve. An armature with a tilting bearing, similar o a rocker, tilts within the body of the pilot valve, and switches the valve. The minimal tilting movement of the rocker is non-wearing, and basic lubrication is unnecessary. The type 5470 R is available as a 3/ and 4/-way valve. The valves can be mounted together individually using the module flange. In various applications, they can be used advantageously as valve blocks. Different variants are available for service ports and 4. Specification Orifice DN 4.0 Body material Valve internal Seal material Media Polyamid (PA) Ultramid NBR Medium temperature C Ambient temperature C Supply port connections Module fl ange 1 and 3 Service port connections and 4 (variants) Operating voltages Compessed air, neutral gases (5 μm-fi lter) Threaded port G 1/8 Threaded port NPT 1/8 Tube connection SL 6/4 Push-in Ø 6 4 V DC, V DC, 0-40 V DC, (for alternating current, use valves with UC-coil) Voltage tolerance ±10 % Duty cycle Continuous operation Elec. Connection on valve Tag connector acc. to DIN Form C, for Cable Plug type 1057 and type 506 (see accessory); Rectangular plug (5.08) Ignition protection EEx ia IIC T6 on request Type of protection IP 65 (with cable plug) Installation position As required, preferably with pilot valve upright Order chart for valves Circuit function Orifice [] QNn value air [l/min] Service ports 4 and Pressure range [bar] Nominal power [W] Voltage/ Frequency [V/Hz] (Valve island) (Valve block) C 1 10 D 10 1 G (A) 4(B) (P) 3(R) Continued on page Push-in ø 6, below Push-in ø 6, below Push-in ø 6, front Push-in ø 6, below Push-in ø 6, front with throttlecheck valve V DC V DC DC DC V DC V DC DC DC V DC V DC DC DC V DC V DC DC DC V DC V DC DC DC S. 8/15

56 8640 Order chart for valves, continued Circuit function Orifice [] QNn value air [l/min] Service ports 4 and Pressure range [bar] Nominal power [W] Voltage/ Frequency [V/Hz] (Valve island) (Valve block) G 14 (A) 4(B) 1 1(P) 3(R) Threaded port G 1/8, front Threaded port G 1/8, front, with throttlecheck valve Tube connection SL6/4, front V DC V DC DC DC V DC V DC DC DC V DC V DC DC DC ) In operation of alternating current (AC), place a cable plug type 506 with rectifi er upstream. S. 9/15

57 8640 Composition valve block & valve island Valve island Valve block Basic module choice, for further modules see the following pages 1. Electrical end module left. Terminal module for electronic inputs 3. Extension module for electrical inputs 4. Multipin repeater inputs (initiators) 5. Electrical end module left 6. Basic electrical module standard 7. Fieldbus module 8. Multipin valve outputs 9. Coon connection module 10. Pneumatic connection module left, Type MP Basic pneumatic modules, Type MP11 for 1 valves 1. Pneumatic connection module right, Type MP Valves of Type 655 (5/-way) S. 10/15

58 8640 Module description Collective line- and multipol-modules for single connection of valves and feedback 0460/654/655 width/station /657 width/station 16, width/station Connection via individual stranded wires Looped-through ground potential Max. 4 valves IP0 degree of protection Screw terminal Multipin module Multipin module Valve outputs Repeater inputs (initiators) Fieldbus modules 0460/654/655 width/station /657 width/station 16, width/station Fieldbus PROFIBUS-DP, IP0 degree of protection Max. 4 valves Max. 3 repeaters (in connection with EME module) Transmission rates 9.6; 19.; 93.75; 187.5; 500 kbaud; 1.5; 3; 6; 1 MBaud Power supply with rectangular plug (4-pole male) Bus connection D-SUB (9-pole female) With RIO-connection M8 (4-pole) Internal bus extension RIO-VA module, IP0 degree of protection Max. 4 valves Max. 3 repeaters (in connection with EME module) Plug connection RIO cable for bus extension 1m ( ) m ( ) Fieldbus PROFIBUS-DP IP54 degree of protection on connection with the basic electrical module the complete system meets the degree of protection IP54 Max. 4 valves Max. 3 repeaters (in connection with EME module) Transmission rates 9.6; 19.; 93.75; 187.5; 500 kbaud; 1.5; 3; 6; 1 MBaud Power supply with M1 circular plug (4-pole male) Bus connection M1 (5-pole female) For a trouble-free assembly use the following Y-piece ( ) S. 11/15

59 8640 Module description Fieldbus modules 0460/654/655 width/station /657 width/station 16, width/station Fieldbus CANopen, IP0 degree of protection Max. 4 valves, Max. 3 repeaters (in connection with EME module) Transmission rates 0, 15, 50 or 500 kbaud Power supply with rectangular plug (4-pole) Bus connection D-SUB (9-pole male) Fieldbus CANopen, IP54 degree of protection on connection with the basic electrical module the complete system meets the degree of protection IP54 Max. 4 valves Max. 3 repeaters (in connection with EME module) Transmission rates 0, 15, 50 or 500 kbaud Power supply with M1 circular plug (4-pole male) Bus connection M1 (5-pole male) For a trouble-free assembly use the following Y-piece ( ) Fieldbus Device Net, IP0 degree of protection Max. 4 valves Max. 3 repeaters (in connection with EME module) Transmission rates 15, 50 or 500 kbaud Power supply with rectangular plug (4-pole) Bus connection D-Sub (9-pole male) Fieldbus Device Net, IP54 degree of protection on connection with the basic electrical module the complete system meets the degree of protection IP54 Max. 4 valve Max. 3 repeaters (in connection with EME module) Transmission rates 15, 50 or 500 kbaud Power supply with M1 circular plug (4-pole male) Bus connection M1 (5-pole male) For a trouble-free assembly use the following Y-piece ( ) S. 1/15

60 8640 Module description Fieldbus modules 0460/654/655 width/station /657 width/station 16, width/station EME module (extension module inputs), IP54 degree of protection Module for connection of repeater inputs in connection with fi eldbus modules Fieldbus Profinet IO, Ethernet I/P, Modbus TCP Protection class IP0 Max. 4 valves Max. 3 repeaters (in connection with EME-module) Transmission rates 10/100 MBits/s with auto crossover Power supply with rectangular plug (4-pole) Bus connection RJ45 (x) RIO-connection M8 (4-pole) Further electrical accessoires Bus Y-piece for PROFIBUS You must use one pre-assambled plug and one plug for free assembly. ( ) ( ) Bus Y-piece for CANopen and DeviceNet S. 13/15

61 8640 AirLINE Quick With AirLINE Quick you can reduce the amount of the components in the control cabinet considerably. With the AirLINE Quick Adapter the valve island is directly adapted on the contol cabinet floor or wall. Valve function per station for Type 8640: 4, 8, 1,16 and 4 Valves with 11 width/station Adapter plate in Stainless steel or anodised Aluminium Pneumatic connection supply ports: G 1/4 NPT 1/4 Pneumatic connection working ports stainless steel or Brass nickel-plated: Push-in 6 D 1/4 Stabilising metal plate is fixed on the outside of the control cabinet Adapter for valve platform type 8640 (shown here) or the automation system type 8644 * Valves of type 0460 cannot installed with AirLINE Quick cause of the size. Technical data Technical data Material for AirLINE Quick Adapter Material Pneumatic connection Pneumatic connection, supply ports Pneumatic connection working ports Installation Stainless steel anodised Aluminium Stainless steel Brass nickel-plated G 1/4, NPT 1/4 Push-in D6, D1/4 Control cabinet wall Control cabinet fl oor Valve function per station 4, 8, 1, 16 and 4 S. 14/15