BRASS BAFFLES TURBO BAFFLES STRAIGHT BAFFLES. Application Machine as shown for both the turbo and straight baffles.

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Cameron Potter
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1 rogressive affles are constructed by precisely silver brazing brass blades to the highest quality forged brass pressure plugs. Turbo affles ease installation and removal, while improving cooling balance by the generation of turbulent coolant movement. aterial: rass Standard flush-seal type plugs used (7/8" taper per foot) affle orientation slot provided STRHT FFS TUR FFS RSS FFS / insertion point S atalog lade Width umber lug Size verall ength lade Thickness S064 1/ S068 1/ S0612 1/ S124 1/ S128 1/ S1212 1/ S255 1/ S2510 1/ S2515 1/ S376 3/ S3712 3/ S3718 3/ S508 1/ S5016 1/ S7512 3/ S7520 3/ S S atalog S lade Width umber lug Size verall ength Straight ength lade Thickness T064 1/ T068 1/ T0612 1/ T124 1/ T128 1/ T1212 1/ T255 1/ T2510 1/ T2515 1/ T376 3/ T3712 3/ T3718 3/ T508 1/ T5016 1/ T7512 3/ T7520 3/ T T pplication achine as shown for both the turbo and straight baffles. ustom configurations are available. all our ustomer Service epartment for price and delivery. lade Width odify to suit Flow = lade Width Straight, flat blade material is available in 36" lengths. TR atalog affle lug lade Width lade umber..t. (Ref) Thickness 06 1/ / / / / /

2 HH FW SS rogressive High Flow ascades utilize an offset design, providing all connecting pipes a full thread sealing area while preventing pipe interference. ipe lugs are eliminated, and the thin-walled stainless steel tube improves flow rates by 35-65% over standard cascades. aterials: High Flow Heads: rass 12" ong High Flow Tube: Stainless Steel 2" ong ipe ipple: alvanized Steel H T / insertion point atalog T H % ctual Flow Head nly ipe n/ut Tube Hex ffset ncrease over umber..t...t... Size Standard ascades atalog umber HF1616 1/16 1/ HFH1616 HF1818 1/8 1/ % HFH1818 HF /8 1/ % HFH18181 HF1414 1/4 1/ % HFH1414 HF /4 1/ % HFH14141 HF3814 3/8 1/ % HFH3814 HH FW TUS rogressive thin-walled stainless steel tubes have a precision brass threaded end. For use with High Flow ascade Heads, ompact ascade Heads, and Hex Key ascade Heads. aterial: Stainless Steel onger length tubes available -2 ominal Tube Thread Thread 12" 18" 24" 36" Tube.... Size ength ength ength ength ength # HFT09412 HFT09418 HFT09424 HFT # HFT12512 HFT12518 HFT12524 HFT / HFT18712 HFT18718 HFT18724 HFT / HFT25012 HFT25018 HFT25024 HFT / HFT31212 HFT31218 HFT31224 HFT / HFT37512 HFT37518 HFT37524 HFT / HFT43712 HFT43718 HFT43724 HFT43736 RRSSV T S

3 rogressive Hex Key ascades are designed for applications where space is limited around the cascade head. aterials: ascade Head: rass 12" ong Tube: Stainless Steel High-Flow 2" ong ipe ipple: alvanized Steel HX KY SS Hex T / insertion point atalog T Hex Key ominal Head nly umber ipe n/ut Tube Size learance atalog umber..t...t... HK1616 1/16 1/ / /8 HKH1616 HK1816 1/8 1/ / /4 HKH1816 HK1818 1/8 1/ / /8 HKH1818 HK /8 1/ / /8 HKH18181 HK1418 1/4 1/ / HKH1418 HK /4 1/ / HKH14181 HK1414 1/4 1/ / HKH1414 HK /4 1/ / HKH14141 HK3814 3/8 1/ / HKH3814 HK1214 1/2 1/ / /4 HKH1214 rogressive ompact ascades are designed for applications where space is limited under the cascade head. aterials: ascade Head: rass 12" ong Tube: Stainless Steel High-Flow 2" ong ipe ipple: alvanized Steel T SS High Flow Tube is offset to achieve maximum flow H / insertion point atalog T H Head nly ipe n/ut Tube Hex umber..t...t... Size T atalog umber /8 1/ H /4 1/ H /4 1/ H /8 1/ H3814-3

4 SS rogressive ascades are compatible with previous standards with precision machined holes to ensure a positive, leak-free connection. aterials: ascade Head: rass 12" ong Tube: rass 2" ong ipe ipple: alvanized Steel rass pipe plug included H / insertion point T atalog T H Head nly ipe n/ut Tube Hex umber..t...t... Size atalog umber /8 1/ H /8 1/ H /8 1/ H /4 1/ H /4 1/ H /4 1/ H /4 1/ H /8 1/ H /8 1/ H /2 1/ H /4 3/ H3438 RSS TUS rogressive rass Tubes are available with one end threaded for easy assembly. For use with ascades or miscellaneous cooling applications. aterial: Half-Hard Tempered rass onger length tubes available To order tubes with both ends threaded, add a T to the end of the catalog number. x. T12512T ominal Tube Thread Thread 12" 18" 24" 36" Tube.... Size ength ength ength ength ength # T12512 T12518 T12524 T # T18712 T18718 T18724 T / T25012 T25018 T25024 T / T31212 T31218 T31224 T / T37512 T37518 T37524 T / T43712 T43718 T43724 T / T62512 T62518 T62524 T RRSSV T S

5 THR T The table below lists standard pipe sizes along with the actual.. and.. for each size. The nominal size of any pipe does not in fact refer to either the outside diameter (..) or the inside diameter (..) of the pipe. ctual size drawings of pipes from 1/16" to 3/4" are shown below. ote: ominal ipe Size, ipe Size, and ipe Tap Size all refer to an..t. thread. 1/16 T 1/8 T 1/4 T 3/8 T 1/2 T 3/4 T ipe Size Threads utside iameter nside iameter inimum ength itch er nch of ipe of ipe of Thread iameter Thread ngage 1/ /4 15/ / /32 21/ / /16 27/ / /16 9/ / /64 11/ / /32 57/ / /64 1-1/ /4 11-1/ / / /2 11-1/ / / / / / The Thread ngagement column ( ) can be used to determine the length of the component required to properly assemble when fully tightened. The drawing to the right illustrates this measurement. The rogressive ipe heck is an easy way to check pipe threads from 1/16" through 1/2"..T. aterial: luminum frame with aluminum pipe checking rings. atalog umber -100 escription ipe Thread heck HK -5

6 XTS US rogressive xtension lugs are designed to eliminate the installation problems with previous practices of soldering and welding connector plugs to steel pipe nipples. recision machined taper conforms to industry guidelines to provide a leak-free fit with tapered inlets. aterial: rass U.S. atent umber #4,275,864 H / insertion point Standard 3/4" per foot taper Technical nformation ll components are supplied with standard..t. pipe threads, and are ready to install. verall ength 3 /32 ax. The largest complete thread on the standard..t. taper is continued along the extension plug for the 1-5/8" dimension shown above to provide easy adjustments if needed. ne-piece construction guarantees removability. Stainless Steel xtension lugs are also available. lease call for pricing and delivery. W Standard..T. = learance suggested for socket connector end wrench -6 xtension lugs can be ordered cut to length, in any quantity. To order, specify series and T prefix (from page -7) with required length. x or xtension W Series ipe Thread (Ref) 250 1/ / / / / / / / / / / / / / / / / / / / / /16 RRSSV T S

7 XTS US 200 Series 1/4" Flow V RQUST 300 Series 3/8" Flow atalog H atalog H atalog umber umber umber 500 Series 1/2" Flow H ength..t. Hex ength..t. Hex ength..t. Hex Size Size Size 1/16" XTSS / / / / / / / / /8" XTSS / / / / / / / / / / / / / / / / /4" XTSS / / / / / / / / / / / / / / / / /8" XTSS V RQUST V RQUST V RQUST / / / / / / / / / / / / / / / / / / / / / / / / /2" XTSS / / / / / / / / / / / / / / / /

8 THRSS US rogressive Threadless Waterline lugs utilize an -Ring design, with proven performance in high production molds. The threadless plugs do not introduce stresses in the cavity normally found with tapping brass plugs. aterial: rass, with una -Rings.03 x Ring: 1/16ø x iameter F / insertion point atalog F umber Waterline ax TW # TW # TW # Technical nformation lugs are designed for inserts backed up by mold steel. -Rings withstand a molding temperature of 250 F. -8 RRSSV T S Threadless Waterline lugs require less space than regular..t. plugs, thereby avoiding interference with connecting waterlines or cavity surfaces. Threaded for easy removal

9 rogressive omponents Water locker system is utilized to divert the flow of water within the waterline circuits. The Water locker will not shift after installation and is able to be removed and reinstalled for maintenance purposes. aterial: rass atents applied for. WTR KR The highest quality brass is used to manufacture the Water locker components, resulting in a positive means of diverting coolant flow. The Water locker is available in four different sizes, based upon waterline nominals. Two wrench lengths are offered to accommodate the majority of tooling applications. atalog Waterline Waterline iameter umber ±.005 ominal W /8 T.344 W /4 T.437 W /8 T.562 W /2 T.688 Water locker Wrench handles are labeled with installation instructions. WRH nstallation and Removal Handle. Slide ollar xpansion Tool Handle atalog Water locker verall umber Sizes ength WS12 W WS24 W W12 W437-W W24 W437-W

10 WTR KR STT The Water locker s unique design allows for installation with multiple waterlines, and provides a collar for accurate depth calculations. nstallation and removal is simple; just follow the steps below: Hex eft-handed Thread X Wrench Step 1: nsert the hex from the wrench into the socket screw on the Water locker. Step 2: Holding onto the small handle and the Water locker, turn the larger handle counter-clockwise so it attaches to the left-handed thread. Step 3: djust the slide collar to the appropriate depth as shown above. istance X is from the edge of the plate or insert to the innermost stop point of the plug. Step 4: nsert the Water locker and wrench into the insert or plate until it hits the Slide ollar. ote the X distance from step 3, and the ollar may be adjusted to suit as needed. X Slide ollar Step 5: When in place, turn the small handle (abeled ) nstall ) clockwise to expand the sleeve within the waterline. Turn until the handle is tight. Water locker Sleeve Step 6: Turn the larger handle (abeled ) nstall ) clockwise to unscrew the wrench from the Water locker. Then, pull the wrench straight to remove it from the insert or plate RRSSV T S

rogressive onnector lugs can be easily attached to any length pipe nipple or brass extension or threaded directly into the mold base or insert.

11 rogressive onnector lugs can be easily attached to any length pipe nipple or brass extension or threaded directly into the mold base or insert. aterials: ale- rass Female- rass (Zinc lated Steel available in various sizes). ipe ipples are sold on page -12 TR US TY 200 SRS 300 SRS 500 SRS (1/4" Flow) (3/8" Flow) (1/2" Flow) atalog nner atalog nner atalog nner umber..t. iam. umber..t. iam. umber..t. iam /16 3/ /8 1/ /4 3/ /8 1/ /4 3/ /8 1/ /4 1/ /8 3/ /2 5/ /8 1/ /2 3/ /4 5/ F TY 200 SRS 300 SRS 500 SRS (1/4" Flow) (3/8" Flow) (1/2" Flow) atalog nner atalog nner atalog nner umber..t. iam. umber..t. iam. umber..t. iam. 250F 1/16 1/ F 1/8 11/ F 1/8 11/ F 1/8 1/ F 1/4 3/ F 1/4 7/ F 1/4 1/ F 3/8 3/ F 3/8 9/ F 3/8 1/ F 1/2 3/ F 1/2 5/ ale lugs ay be mounted internally or flush to the base. The chart shows suggested counterbore diameters and depths. Female lugs ttach female plugs to galvanized pipe nipples for external connections as shown. For a one-piece alternative, refer to xtension lugs on page -6. ipe ipple rogressive ressure lugs are premium quality forged to meet consistent and accurate installation requirements. Standard plugs are flush type, 7/8" taper per foot. aterials: rass, lloy Steel, & Stainless Steel versize lugs available with 3/4" taper per foot. US Height ipe Thread rass Steel Stainless Flush versize Size at. # at. # at. # Height Height 1/16 R06 ST06 SS /8 R12 ST12 SS /4 R25 ST25 SS /8 R37 ST37 SS /2 R50 ST50 SS /4 R75 ST75 SS R100 ST100 SS To order oversize pipe plugs, add a - to the end of the catalog number. x. R

12 SKT TRS rogressive Socket onnectors provide reliable connections to extension or connector plugs and are interchangeable with all major brand connection systems. aterials: rass with Stainless Steel earings Silicone Seals vailable in Flow-Thru or Valved Flow argest iameter 200 SRS 300 SRS 500 SRS (1/4" FW) (3/8" FW) (1/2" FW) atalog Hose argest atalog Hose argest atalog Hose argest umber iam. umber iam. umber iam. S T R H T 90 S T S204 1/4.71 S306 3/8.97 S504 1/ S205 5/16.71 S308 1/2.97 S506 3/ S206 3/8.71 S214 1/4.71 S316 3/8.97 S514 1/ S215 5/16.71 S318 1/2.97 S516 3/ S216 3/ S T S224 1/4.71 S326 3/8.97 S524 1/ S225 5/16.71 S328 1/2.97 S526 3/ S226 3/8.71 Socket ody nly S200 S300 S500 Replacement Seals: Silicone S200S S300S S500S Replacement Seals: Viton S200S-V S300S-V To order valved style Socket onnectors, add a -V to the end of the catalog number (sockets or bodies). x. S316-V or S200-V ote: ot available in 500 Series. VR US atalog umber rogressive over lugs conveniently snap into socket connectors to stop coolant flow. lso useful for plugging extra ports on manifolds or to stop hose drainage during mold changes. aterial: rass Fits Socket Series o. 200 (1/4" Flow) 300 (3/8" Flow) 500 (1/2" Flow) -10 RRSSV T S

13 rogressive Water Jumpers provide smooth, unrestricted flow paths while keeping the hose as close to the mold base as possible. The coupler sleeve prevents accidental disconnection and the jumper fits all standard xtension or onnector lugs. aterial: rass and Stainless Steel Seals: Viton aximum Temperature: 400 F WTR JURS Hose pplication atalog Fits lug Hose umber Series o... WJ / WJ / Uses Standard ush-ok Hose Twist ock Sleeve prevents accidental disconnect Viton Seals rogressive ush-ok Hose is designed for water jumpers and other common molding applications. USH-K HS atalog Hose verall umber.. ength WJH /8 12" WJH /8 24" WJH /2 12" WJH /2 24" -11

14 JUST HX S rogressive djustable Hex ipples utilize pre-cut, standard pipe threads on both sides of the hex for easy adjustments. aterial: rass H / insertion point djustable Hex ipples can be ordered cut to any length, in any quantity. To order, specify the prefix (##) and required length. x atalog H vailable verall engths () ipe Hex umber..t. Size / / / / / pplication Use djustable Hex ipples with Hex Key lbows, shown on page -14 S rogressive ipe ipples are available in rass or alvanized Steel. -12 ipe ipples can be ordered cut to any length, in any quantity. To order, specify the prefix (##) and required length. x or rass Steel ipe vailable verall engths at. # at. # Tap lose* / / / / /2 *lose is the shortest available nipple length. RRSSV T S

15 rogressive ombination Hose nserts offer compact, versatile connections without the use of multiple fittings and assemblies. an be used with standard hose or ush-ok hose sold on page -11. aterial: rass T HS SRTS 200 SRS 300 SRS 500 SRS (1/4" Flow) (3/8" Flow) (1/2" Flow) atalog Hose atalog Hose atalog Hose umber.. umber.. umber /4 3/ /4 3/ /2 13/ /16 1/ /16 1/ /4 9/ /8 1/ /8 9/ /2 1/ /2 11/ rogressive Hex Key xtension lbows can be internally mounted where mold clearance is minimal and space is limited. aterial: rass HX KY XTS WS Hex Key / insertion point ipe..t. n/ut..t. Hex Key Size = 2.5" = 5.5" = 10" = 13" 1/16 1/16 1/ HK HK HK HK /8 1/8 5/ HK HK HK HK /4 1/4 3/ HK HK HK HK /8 3/8 1/ HK HK HK HK /2 1/2 1/ HK HK HK HK Hex Key xtension lbows can be ordered cut to length, and in any quantity. To order, specify prefix (HK####) with the required length. x. HK

XTS WS rogressive xtension lbows feature one-piece redirection of mold cooling lines and adjustable threads for easy alignment in mold. aterial: rass Hex = 2.5" = 5.5" = 10" /UT Size..T...T. 1/8 1/8.

16 XTS WS rogressive xtension lbows feature one-piece redirection of mold cooling lines and adjustable threads for easy alignment in mold. aterial: rass Hex = 2.5" = 5.5" = 10" /UT Size..T...T. 1/8 1/ H H H /4 1/ H H H /8 3/ H H H /2 1/ H H H HX WS rogressive Hex lbows are used in longer reach applications or where a steel pipe nipple assembly is required. The exclusive angular connecting hole allows pipes to be torqued tight without choking off flow. aterial: lloy Steel Treatment: Zinc lated atalog Hex umber..t...t. Size HS1616 1/16 1/16 9/ HS1818 1/8 1/8 3/ HS1414 1/4 1/4 7/ HS3838 3/8 3/ HS1212 1/2 1/2 1-1/ HS3434 3/4 3/4 1-1/ HX KY WS rogressive Hex Key lbows can be used with pipe nipples and allow for simple installation with a hex wrench. aterial: rass atalog Hex umber n ut Key..T...T. HK1616 1/16 1/16 1/ HK1818 1/8 1/8 5/ HK1414 1/4 1/4 3/ HK3838 3/8 3/8 1/ HK1212 1/2 1/2 1/ Hex Key / insertion point -14 RRSSV T S

17 90 WS atalog umber..t. 18 1/ / / / STRT WS atalog umber..t. S18 1/ S14 1/ S38 3/ S50 1/ STRT WS atalog umber..t. 18 1/ / / / T S atalog umber..t. T18 1/ T14 1/ T38 3/ T50 1/

18 RU USHS atalog umber..t...t. R18-1 1/8 1/ R14-2 1/4 1/ R38-4 3/8 1/ R50-6 1/2 3/ RURS atalog umber..t...t. R18-1 1/8 1/ R14-2 1/4 1/ R38-4 3/8 1/ R50-6 1/2 3/ US atalog umber..t. 18 1/ / / / HS SRS -16 atalog Hose umber.. HS14 1/ HS38 3/ HS50 1/ RRSSV T S Hose..

19 HS RS Hose.. atalog Hose umber..t /8 1/ /4 1/ /8 5/ /4 5/ /8 3/ /4 3/ /4 1/ /2 1/ /2 3/ F HS RS Hose.. atalog Hose umber..t... F14-2 1/8 1/ F14-4 1/4 1/ F15-4 1/4 5/ F38-2 1/8 3/ F38-4 1/4 3/ F50-8 1/2 1/ HS S atalog Hose umber.. H58 5/8 H78 7/8 H /8 atalog Hose umber.. TT250 1/4" x 520" TT500 1/2" x 520" TF T -17

High-Flow Stainless Tubes. Standard Tubes BRASS 18 LONG STAINLESS STEEL 18 LONG H11. All stainless construction for high strength and durability

High-Flow Stainless Tubes. Standard Tubes BRASS 18 LONG STAINLESS STEEL 18 LONG H11. All stainless construction for high strength and durability High-Flow Stainless Tubes H11 ll stainless construction for high strength and durability Use with all PCS cascades J in part number indicates next largest thread TUE TUE L = 12 18 24 36 HF093T-.090.076