blac inc. : 04 : 15 ROTARY ACTUATOR ECF/ SSF SERIES

Transcription

1 blac inc. : 0 : ROTARY ACTUATOR ECF/ SSF SERIES

2 ECF SERIES ACTUATORS WITH INNOVATIVE DESIGN, BLAC INC. BRINGS COMPACT EXTRUDED, ALUMINUM HARD... Double rack and pinion construction Hard anodized body providing high corrosion resistance The pinion is supported on a large area of polyacetal bearings Maximum working pressure bar, contact BLAC INC. for higher working pressure Additional lubrication is not required Temperature range NBR 0 C to +0 C PE 0 C to +0 C Life more than million cycles Anti blowout pinion Convertible to Single Acting by just adding springs DOUBLE ACTING END STROKE (0 ) END STROKE (0 ) ANTI BLOWOUT Perfect for setting the closed position of the Butterfly Valve Set the closing position against the pinion 0 over travel setting possible for closing Strong machined cam for locking Under traveling can be adjusted Setting the perfect opening and closing of the Ball Valve, will ensure a long life of the Ball Valve seats Extremely important for Pipe line pigging application +0 over travel setting possible for opening Under traveling can be adjusted Integral strong Aluminum key provides firm locking of the pinion, thus eliminating movement under pressure Acts like internal bearing to avoid interference of rack and pinion

3 ECF SERIES ACTUATORS...ANODIZED BODY DOUBLE RACK AND PINION ACTUATOR SERIES "ECF" Unique Spring Retainer construction Eliminates the use of special tools and keys No lubrication required for springs Safe handling & dismantling Precompressed Springs enhances the life of it Modular spring construction permits combination of springs to generate optimum torque Easy assembling & dismantling of various combination of spring sets SINGLE ACTING LARGE BEARINGS ISO PAD SPRING Large bearing area to reduce load High tech polymer for low friction Triple point bearings one on top of rack, second on piston OD, third by piston key rolling on pinion Valve mounting as per ISO with an additional one higher size pad Standardisation of mounting accessories ISO centering ring for precise location Octagonal drive shaft for ease of mounting Gr.III epoxy coated Springs having high corrosion resistance Modular spring set catering to various valve torque characteristics Non buckling modular spring design

4 SSF SERIES ACTUATORS STAINLESS STEEL ACTUATOR Double rack and pinion contruction CFM material for high corrosion resistance The pinion and pistons are supported on polyacetal bearings Maximum Working Pressure bar Additional lubrication is not required Temperature range NBR 0 C to +0 C PE 0 C to 0 C Life more than million cycles Anti blowout pinion Unique spring retainer construction Convertible to Single Acting just by adding springs CFM BODY, COVER INTERNALS PISTON WITH RACK High grade Casting Body bore Honed for smooth finish and long life of seals No crevices for easy cleaning, avoiding bacterial growth All internals are direct replacement to ECF All the seals are common for ECF, SSF Springs & Spring rating are as per the ECF Double rack and pinion construction Hard Anodized pistons CFM piston on request NBR as standard and PE on request

5 ECF SERIES ACTUATORS SUPER SEAL OPTIONAL Polyethylene seals for an extremely long life Low friction, areas retaining grooves provides non stick slip movement Life over million cycles The groove design is common for NBR & PE seals. The alternative seals can be installed at later date. Highly recommended for high cyclic operation application Additional lubrication is not required APPLICATION o Low temperature range : C, Needs low temperature grease o High temperature range : +0 C Non lubricated media like dry nitrogen Hydraulic media can be used up to bar Can handle dirt & moisture PROPERTIES Needs proficiency in Installation Due to higher hardness of material leakage up to 0.00 N l / min can be observed V SEAL Unique v seal Low on coefficient of friction Long life, no lubrication needed Excellent response to control valve positioning due to low friction Body bore finish Ra < 0. µ Rp <.0 µ

6 ROTARY ACTUATOR CORROSION PROTECTION OPTIONS Body : Hard Anodized Aluminum: (Standard) Special Aluminum alloy is used as a base metal Hard Anodizing of Aluminum results in better corrosion protection, surface hardness and superior wear resistance Electroless Nickel Treatment: EN Nickel is deposited on the aluminum surface by its chemical reaction on the body, which is hard Anodized. This treatment covers the crevices including the threads and the passage hole making the surface absolutely nonporous and corrosion free. Superior corrosion resistance as compared to Hard Epoxy Coated Actuator: CL The two pack epoxy coating is done on a Hard Anodized surface of the Aluminum body by the spray technique. It produces a µ 0µ thick layer (only external surfaces). This epoxy coating helps in protecting the actuator from extremely corrosive environments. Choose this option specially for 0 µm thickness of the controlled oxidized surface of the alloy comprises primarily of Aluminum trioxide (AlO ) crystals along with Magnesium, Tungsten Oxides which make the surface chemically inert and extremely hard (in excess of º Rc) The surface can withstand all environmental oxidations including, those of saline, except strong alkaline by the surface (Refer the technical document for more information) The oxidized Aluminum base metal cannot be peeled, making it an extremely stable surface treatment Anodizing, makes this treatment a suitable choice for corrosive environments. Ideal for external wash. alkaline environments. It is also suitable for environments like Ammonia, Ammonia Liquor etc. BLAC INC. guarantees 00 hrs. salt spray test. Pinion : Electroless Nickel Plated: (Standard) Standard surface treatment given to the pinion shaft of Steel (EN ). Adequate for most applications including corrosive environments. The Square drive is machined to meet the close tolerances. Stainless Steel: /M Optionally available for aggressive environments. Pinion can also be supplied in SS/SS.

7 DOUBLE ACTING TORQUE ECF/ SSF SERIES IN Nm TORQUE Nm (0 Nm = kgm) MODEL ECF ECF 0 ECF 0 ECF ECF 0 ECF 0 Air pre s sure ECF 00 ECF 0 ECF ECF 0 ECF ECF 00 ECF 0 ECF 0 ECF 0 bar bar bar bar bar TECHNICAL INFORMATION (ECF) AIR CONSUMPTION WEIGHT AIR CONSUMPTION (in litre A.N.R/ bar 0 STROKE) ECF ECF 0 ECF 0 ECF ECF 0 ECF 0 ECF 00 ECF 0 ECF ECF 0 ECF ECF 00 ECF 0 ECF 0 ECF 0 MODEL E 0E 0E E 0E 0E 00E 0E E 0E E 00E 0E 0E 0E PISTON INWARD STROKE Litre/ bar PISTON OUTWARD STROKE Litre/ bar MODEL ECF 0.0 ECF 0 ECF 0 ECF ECF 0 ECF 0 ECF 00 ECF 0 ECF ECF 0 ECF ECF 00 ECF 0 ECF 0 ECF 0 WEIGHT (in kg) DOUBLE ACTING SINGLE ACTING For Double Acting, the total Air Consumption is sum of Inward & Outward Stroke Air Consumption. For Single Acting only Outward Stroke Air Consumption

8 ECF 0E ECF 0E ECF 0E ECF E ECF 0E ECF 0E ECF 00E ECF 0E ECF E ECF 0E ECF E ECF 00E ECF 0E ECF 0E ECF E *Note : The torque combinations are most commonly used. Contact BLAC INC. for other combinations to select most optimum Actuator. SPRINT MAX = Spring Start, SPRING MIN = Spring End SINGLE ACTING TORQUE (ECF/ SSF SERIES) IN Nm SIZE SET NO. SPRING MIN MAX Air min. Air max. bar Air min. Air max. bar Air min. Air max. bar Air min. Air max. bar

9 TECHNICAL INFORMATION (SSF) AIR CONSUMPTION WEIGHT AIR CONSUMPTION (in litre A.N.R/ bar 0 STROKE) WEIGHT in kg. MODEL PISTON INWARD STROKE Litre/ bar PISTON OUTWARD STROKE Litre/ bar MODEL DOUBLE ACTING SINGLE ACTING SSF E SSF.. SSF 0 0E SSF 0.. SSF 0 0E SSF 0.0. SSF E SSF..0 SSF 0 0E SSF 0.. SSF 0 0E. 0. SSF SSF 00 00E. 0. SSF SSF 0 0E.. SSF SSF E.. SSF..0 SSF 0 0E.. SSF SSF E..0 SSF SSF 00 00E..0 SSF SSF 0 0E. 0.0 SSF SSF 0 0E.0. SSF SSF 0 0E.00.0 SSF For Double Acting, the total Air Consumption is sum of Inward & Outward Stroke Air Consumption. For Single Acting only Outward Stroke Air Consumption SPRING SETS CODE (ECF/ SSF) FOR ECF/ SSF SPRING SET INNER SPRING OUTER SPRING 0 FOR ECF/ SSF 0 SPRING SET INNER SPRING MIDDLE SPRING OUTER SPRING 0 FOR ECF/ SSF 0 0 SPRING SET INNER SPRING MIDDLE SPRING MID. OUTER SPRING OUTER SPRING NOTE : Request for the complete spring code chart. Each Actuator can have a combination of spring code equal to the max. Spring set number e.g. ECF 00 can have spring torque variations up to

10 ECF SERIES ACTUATOR DOUBLE ACTING / SINGLE ACTING 0 AND 0 DIMENSIONAL DETAILS ECF ECFE ECF0 ECF0E ECF ECFE ECF0 ECF0E ECF0 ECF0E ECF00 ECF00E ECF0 ECF0E ECF ECFE ECF0 ECF0E ECF ECFE ECF0 ECF0E ECF0 ECF0E ECF0 ECF0E ECF00 ECF00E ECF0 ECF0E ACTUATOR MODEL A B C D F G H I L M N A/F O P Q Q ISO FLANGE R S T CH0 W Y W Y R F0 / M F0 F0 / M M F0 F0 / M M F0 F0 / M M F0 F0 / M M F0 F0 / M M F0 F0 / M M F0 F0 / M 0 M F0 F0 / M M F0 F / M0 M F0 F / M0 M F0 F / M0 M 0 0 F / M F 0. / M F 0. / M0 0 DETAIL Y Ø. M DETAIL X R S S R T M x deep C O B L M N Y P A X D F G E M x deep W x Y deep ON Q PCD DETAIL Z CH0 CH, Z H I DETAIL Z ON REQUEST DEPTHX V ZØ W x Y deep ON Q PCD 0

11 SSF SERIES ACTUATOR DOUBLE ACTING / SINGLE ACTING 0 AND 0 DIMENSIONAL DETAILS R M x deep D F Ø. M S T S DETAIL X C O R N Y DETAIL Y B P.0 L M X A V DEPTHX.0 ØZ CH0 DETAIL Z ON REQUEST H I G MX W x Y deep ON Q PCD W x Y deep ON Q PCD DETAIL Z Z ACTUATOR MODEL A B C D F G H I L M N A/F O P Q Q ISO FLANGE R S T CH0 W Y W Y SSF SSFE F0 / SSF0 SSF0E F0 F0 / SSF0 SSF0E F0 F0 / SSF SSFE 0 SSF0E SSF0E F0 F0 / SSF F0 F0 / SSF0 SSF00 SSF00E F0 F0 / F0 F0 / SSF0 SSF0E F0 F0 / SSF SSFE F0 F0 / SSF0 SSF0E F0 F / SSF SSFE F0 F / SSF00 SSF00E F0 F / SSF0 SSF0E SSF0E F / SSF F 0. / SSF0 SSF0E F 0. / M M M M M M M M M M0 M0 M0 0 M M M M M M0 M0 M0 M M M M M0 M R0

12 ECF SERIES MATERIAL OF CONSTRUCTION CROSS SECTION DRAWING PART LIST LOCK NUT COVER SEAL CAM INSERT PINION BEARING EXTERNAL CIRCLIP WASHER CENTER BORE SLEEVE PINION BEARING PINION PISTON WITH RACK COVER BODY S.N. PART DESCRIPTION AISI NBR CAST CARBON STEEL POLYACETAL SPRING STEEL POLYACETAL POLYACETAL POLYACETAL STEEL ALUMINUM ALUMINUM ALUMINUM ALLOY QTY MATERIAL * THE NUMBER OF SPRINGS VARY WITH SIZE OF THE ACTUATOR AND THE SPRING SET SELECTED. ORDERING CODE DOUBLE ACTING ECF ECF0 ECF0 ECF ECF0 ECF0 ECF0 ECF0E ECF0E ECF ECF0E ECFE ECF00 ECFE ECF00E ECF0 ECF0E ECF0E ECF0 ECF0E ECF0E ECF00 ECF0 ECF00E ECF0E ECF0 MODEL ECF ECFE ECF0E SINGLE ACTING ECFE ORDERING EXAMPLE ECF Double Acting Actuator ECF E Single Acting Actuator model ECF with spring set a SPRING SET E PINION MATERIAL STEEL (EN) CODE SS SS d 0 INNER SPRING OUTER SPRING STROKE ADJUSTMENT SCREW PISTON BEARING WASHER WASHER O RING HEX SOCKET SCREW PISTON SEAL PINION SEAL PINION SEAL S.N. DESCRIPTION SEALS ønbr M e POLYETHYLENE Viton b ROTATION CODE 0 CCW ø 0 CW CW 0 CCW 0 0 CW 0 CW CODE QTY ønil PE AV SPRING STEEL GRADE SPRING STEEL GRADE HGA STEEL POLYACETAL AISI AISI NBR AISI NBR NBR NBR MATERIAL SPECIAL MODEL f CODE POSITION MECHANICAL SUT POSITION ELECTRICAL SUEL ø Use : ødefault : (CW) : Clockwise, fail safe open (CCW) : Counter Clockwise, fail safe close c PROTECTION HARD ANODIZED ELECTRO PROCESS NICKEL EPOXY COATED CODE ø EN CL

13 SSF SERIES MATERIAL OF CONSTRUCTION CROSS SECTION DRAWING 0 0 PART LIST LOCK NUT AISI INNER SPRING SPRING STEEL GRADE COVER SEAL NBR OUTER SPRING SPRING STEEL GRADE 0 CAM INSERT CAST CARBON STEEL STROKE ADJUSTMENT SS0 PINION BEARING POLYACETAL SCREW EXTERNAL CIRCLIP SPRING STEEL 0 PISTON BEARING POLYACETAL WASHER POLYACETAL WASHER AISI CENTER BORE SLEEVE POLYACETAL WASHER AISI PINION BEARING POLYACETAL O RING NBR PINION STEEL HEX SOCKET SCREW AISI PISTON WITH RACK ALUMINUM PISTON SEAL NBR COVER AISI PINION SEAL NBR BODY AISI PINION SEAL NBR S.N. PART DESCRIPTION QTY MATERIAL S.N. DESCRIPTION QTY MATERIAL * THE NUMBER OF SPRINGS VARY WITH SIZE OF THE ACTUATOR AND THE SPRING SET SELECTED. ORDERING CODE MODEL a b c DOUBLE ACTING SSF SSF SSFE SSFE SSF0 SSF0 SSF0E SSF0E SSF0 SSF SSF0E SSFE SSF SSF00 SSFE SSF00E SSF0 SSF0 SSF0E SSF0E SSF0 SSF0 SSF0E SSF0E SSF00 SSF0 SSF00E SSF0E SSF0 SSF0E SINGLE ACTING d PINION MATERIAL CODE SS SPRING SET E ROTATION SEALS ønbr POLYETHYLENE Use : ødefault : ORDERING EXAMPLE (CW) : Clockwise, fail safe open SSF EFPE (CCW) : Counter Clockwise, fail safe close SSF, Spring return with spring set, with stainless steel piston with polyethylene seals. Viton CODE 0 CCW ø 0 CW CW 0 CCW 0 0 CW 0 CW e CODE ønil PE AV PISTON WITH RACK AND PINION HARD ANODIZED CFM SPECIAL MODEL f CODE CODE POSITION MECHANICAL SUT POSITION ELECTRICAL SUEL ø F ø

14 POSITION ROTARY ACTUATOR SPRING RETURN CONTROLLED BY LIMIT SWITCH The Actuator is suitable for coarse fine adjustment, typically for batching operations or processes The Actuator has to be spring return The operation sequences fixed from full open, partial open to full close Infinite intermediate positions are possible with the limit switch It can be fine tuned to the application easily DOUBLE ACTING/SINGLE ACTING POSITION MECHANICAL STOPPER The Actuator is suitable for coarse fine adjustment, typically for batching operations or processes The Actuator has to be Double Acting The repeatability is 00% since stopping is by mechanical stoppers. It is suitable for application calling for the precise finecoarse adjustment like liquid filling system The settings can be changed at site with ease, by simply adjusting the third cam provided It is applicable for 0 or 0 Any BLAC INC. spring return Actuator can be converted into this arrangement by adding BLAC INC. limit switch along with BLAC INC. NAMUR valve type The accuracy and repeatability depends upon the air pressure variation, change in the torque of ball valve, change in density and the pressure of media, etc... expected range % with all considerations Refer the Dimension table on page 0 Refer the Spring Torque tables on page The Actuator can be switched to one, position from any other position very easily with the solenoid control. The rd position is achieved by the mechanical stopping of the piston movement, in the return stroke by pneumatic stopper pistons The Intermediate position is present at 0% opening. The opening can be adjusted as required by the set screw. This is field adjustable The Actuator as a standard, works in reverse action, as opposed to conventional configuration i.e. piston inward stroke opens the valve, and piston outward stroke closes the valve The End Stops (+/ 0 C) are provided on the closing and opening side of the Actuator for setting valve closing precisely The springs can be provided to bring actuator to mid position as a standard (optional attachment) For the dimension details, contact BLAC INC. Refer the spring torque tables on page,

15 0 DEGREE ROTARY ACTUATOR Ideal for line size above 0 NB Compact and light construction Tight shut off available for longer seat life, with the end stroke adjustment of the Actuator Suitable for control duty DOUBLE ACTING/SINGLE ACTING Suitable typically for way valves, requiring ONOFF operation. It is available in both Single Acting (spring return) or Double Acting versions The Single Acting 0 Actuator can provide centre off for the way ball valve, bottom entry by choosing the option, of position REGULATING ACTUATOR PNEUMATIC POSITIONER ELECTRO PNEUMATIC POSITIONER Backlash free operation between rack and pinion makes BLAC INC. Actuator suitable for regulation duty coupled along with positioner (pneumatic or ElectroPneumatic) Long life of the Actuator seals, the non wearing characteristic of the mechanical parts ensure that the control action is maintained, over the life time of the Actuator It can be converted to position It can be coupled along with the various types of Actuator for way valves using BLAC INC. Limit valves (Ball, V Port Ball or Plug, Segment Ball, Switch and NAMUR valve type Butterfly, Plug) or louvers and dampers for variety of The end stop adjustment is provided for opening and applications closing direction as a standard Typical control schemes along with the regulating Actuator mounting is as per ISO and Actuator includes provisions for: accessories to NAMUR. Air failure safety includes stayput or fail safe For weight and air consumption data, refer table on operation like full close or full open page Refer dimension on page 0. Power failure safety, including stayput or fail safe 0 Actuator has 0% of torque value, of that of operation, like full close or full open 0 Actuator. Both air & power failure safety, including above

16 VALVE WITH ROTARY ACTUATOR ECF ACTUATOR Well aligned assembly Accurately machined bracket and coupler. Perfect location Ease in dismounting even without affecting valve functional position Longer life due to extra over travel DESIGN Standard Non fire safe Fire safe as per BS: Fire tested as API 0, th edition DESIGN Floating ball/trunion mounted ball valve Top entry ball valve MATERIAL Forged steel/ Stainless steel Cast steel/ Stainless steel Alloy steel Special materials on request OTHER Metal seated Plastic body valve Cryogenic valve Sanitary/food grade valve Double block & bleed type DESIGN Single piece Two piece Three piece way T port way DESIGN Two piece Screwed #00 to #00 Socket weld #00 to #00 Butt weld #00 to #00 Flanged #0 to #00 Lined valve Vnotch valve Jacketed valve

17 SSF ACTUATOR BALL VALVE WITH ROTARY ACTUATOR Well aligned assembly Accurately machined bracket and coupler. Perfect location Ease in dismounting even without affecting valve functional position Longer life due to extra over travel DESIGN Standard Non fire safe Fire safe as per BS: Fire tested as API 0, th edition DESIGN Floating ball/ trunion mounted ball valve Top entry ball valve MATERIAL Forged steel/ Stainless steel Cast steel/ Stainless steel Alloy steel Special materials on request DESIGN Single piece Two piece Three piece way T Port way OTHER Metal seated Plastic body valve Cryogenic valve Sanitary/ food grade valve Double block & bleed type DESIGN Two piece Screwed #00 to #00 Socket weld #00 to #00 Butt weld #00 to #00 Flanged #0 to #00 Lined valve Vnotch valve Jacketed valve

18 BUTTERFLY VALVE WITH ROTARY ACTUATOR ECF SERIES ACTUATOR Ideal for clean fluids and line size above 0 NB Tight shut off available Longer seat life with the end stroke adjustment of the actuator Suitable for control duty DESIGN As per AWWA: C0 and BS : TYPE Centreline Double eccentric, high performance type Triple eccentric for light shutoff MATERIAL Cast Iron, Ductile Iron, Cast Carbon Steel Cast Stainless Steel Special material on request CONSTRUCTION Single body/ split body wafer type Single body/ split body lug type Single body/ split bod flanged type OTHER Metal Seal Dampers (Leakage class II) Metal seated tight shut off Fire safe Butterfly Valve Lined Butterfly Valve Sanitary service Butterfly Valve END CONNECTION Wafer type/ lug type in rating PN, PN0, PN, PN, PN0, PN00, PN00, PN00 Flanged type in rating #0 #0 #00

19 ECF SERIES ACTUATOR PLUG VALVE WITH ROTARY ACTUATOR Ideally suited to aggressive corrosive and potentially hazardous media Absolute tight shut off in case of sleeved plug valve Long life due to taper plug construction Frequent operations possible. Longer life Suited for slurry application Line plug valve suited for corrosive service On/ Off or Control duty DESIGN As per BS: (Sleeved plug valve) Fire safe as per APID. Fire tested to APIFA TYPE Lubricated, taper plug valve Pressure balanced, inverted Plug valve Sleeved Plug valve MATERIAL Cast iron Ductile iron Cast steel/ Cast Stainless steel Alloy steel Special materials on request CONSTRUCTION way way side entry/ bottom entry way way bottom entry OTHER lined plug valve Vport plug valve Jacketed plug valve Sanitary service valve END CONNECTION Screwed #00 to #00 Socket weld #00 to #00 Buttweld #00 to #00 Flanged #00 to #00

20 Spangler Ave. Elmhurst, IL 0. Ph. : 00 Fax : 00 sales@blacinc.com blac Inc.0DESIGN : MEDIA INC. O