MS5000E Mach 3 Hot Sheet

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1 MS5000E Mach 3 Hot Sheet System Model # L2-MS5000E-RCA-3.0k Software Version # 21 EP # 1804 Base PCBA - P PCB L2000 P Rev B Base Panels MP700 P Template used: v21_C.pdf 05/25/2006.pdf 07/24/2006

2 Basic System Features and Functions Power Requirements 230VAC, 1~, 16A or 32A, 50Hz 3 wires (line, neutral, ground) System Outputs (As Configured) 230V Pump 1, 2-Speed 230V Pump 2, 2-Speed 230V Pump 3, 1-Speed 230V Circ Pump 230V Ozone 10V Spa Light 230V Audio\Visual (Stereo) 230V 3.0kW Heater Additional Options Full Feature Dolphin Remote and Spa-only Dolphin Remote Spa Monitor Connects to Main Panel terminal J70 or J71 or J72 IR or RF Dolphin Receiver Module Connects to Remote terminal 0 Ozone enerator Connects to terminal J9 MoodEFX Lighting Connects to Spa Light terminal J12 FiberEFX Lighting Connects to Spa Light terminal J12 Stereo System Connects to A.V. terminal J4 J9 K1 J30 RLY/TRIAC CF J31 J12 J17 TST J71 J72 J70 J10 J39 9 ADCM J13 J15 J17 2 J82 4 MAI MAI MAI REMOTE 0 EXT 2S P3 F ALARM SE A VAC SE B

3 W W Wiring Configuration J98 K3 F6 J57 J59 J58 J5 2-Spd W B P2 R HTR2 J53 J54 J97 5 J99 BALBOA ISTRUMETS, IC. L2000 TC MACH III P/ REV B COPYRIHT 2004 MADE I U.S.A. TB1 Use X-B CE Expander for Blower With 2-Speed P2 FUSE 0A 250V F5 BARCODE 7 J95 6 J3 J94 HTR1 3.0 kw 8 W B R 3 J32 W4 F2 FUSE T0 3A 240V F7 8 J4 W B R W3 J55 A.V. J79 J56 T1 K7 K6 K8 J1 R 2-Spd P1 B W J90 K4 K11 0 SWITCHBAK A J41 J33 J45 K9 J14 K10 J81 SWITCHBAK B J9 Circ W Pump B R R Ozone B W J83 CF K1 J30 EXT. RLY J31 J12 Spa Light TST J17 J71 J72 J70 J10 J39 9 ADCM J13 J15 J17 2 J82 Use Board for Blower With 2-Speed P2 4 EXT 2S P3 F ALARM SE A VAC SE B MAI MAI MAI REMOTE 0 J36 EXT I/O X-P CE P J4 R B W 1-Spd P3 2 Wiring Color Key eutral (Common) AC Connections Special AC Connections Line AC Connections 10 Volt Connections Relay Control Wires PCB Revision History B Production Release Connector Key Typically Line voltage Typically Line voltage for 2-speed pumps eutral (Common) round ote flat sides in connector HIPot Testing ote: Disconnect slip terminal with green wires from J90 prior to performing HiPot test. Failure to disconnect will cause a false failure of the test. Reconnect terminal to J90 after successful completion of HiPot test.

4 Electrical Service Configuration Options L1 J53 J99 BALBOA ISTRUMETS,IC. L2000 TC MACH III P/ REV B COPYRIHT 2004 MADE I U.S.A. TB1 7 J95 6 J J32 W4 F7 8 W3 Single Service (1 x 16 Amp or 1 x 32 Amp) This option is configured and shipped as the default. For 1 x 32 Amp Service: DIP Switch A2 can be O For 1 x 16 Amp Service: DIP Switch A2 must be OFF 1 K7 J57 J59 J58 BARCODE HTR2 HTR1 L2 2 J53 J99 BALBOA ISTRUMETS,IC. L2000 TC MACH III P/ REV B COPYRIHT 2004 MADE I U.S.A. TB1 J94 7 J J32 F7 W3 Dual Service Option (2 x 16 Amp) Completely remove the white wire from 6 and J32. ote: J32 and 3 are electrically identical. The white wire may be attached to either terminal before removal. DIP Switch A2 must be O L1 6 W4 8 1 K7 J57 J59 J58 BARCODE HTR2 HTR1 L3 L2 L1 1 J57 J59 J58 HTR2 J53 J99 BALBOAISTRUMETS,IC. L2000 TC MACH III P/ REV B COPYRIHT 2004 MADE I U.S.A. TB1 BARCODE 7 J95 6 HTR1 J J32 W4 F7 8 K7 W3 3-Phase Service Option IMPORTAT - Service MUST include a neutral wire, with a line to neutral voltage of 230VAC. Completely remove the white wire from 6 and J32. ote: J32 and 3 are electrically identical. The white wire may be attached to either of these terminals before removal. Completely remove the blue wire from 8 and J57. ote: J57, J58 and J59 are electrically identical. The blue wire may be attached to any of these terminals before removal. Move the brown wire from 3 or J32 to 8. DIP Switch A2 must be O

5 Configuration Options A J98 K3 J5 5 J97 F5 J3 F2 FUSE T0.3A 240V J4 J41 J33 J36 EXT I/O A B C D E F F6 J93 J54 FUSE 0A 250V J99 J53 T1 TB1 F7 7 W3 J55 J56 8 J W4 K7 K6 K8 J57 J59 J58 BALBOA ISTRUMETS, IC. L2000 TC MACH III P/ REV B COPYRIHT 2004 MADE I U.S.A. BARCODE J94 J95 3 J32 J79 J1 J90 K4 K11 0 SWITCHBAK A J45 K9 J14 K10 J81 SWITCHBAK B J9 J83 K1 J30 J31 RLY/TRIAC CF J12 TST J17 J71 J72 J70 J10 J39 9 ADCM J13 J15 J17 2 J82 4 MAI MAI MAI REMOTE 0 B C D E F HTR2 HTR1 EXT 2S P3 F ALARM SE A VAC SE B Outut Features Quadrant J1 2-Speed Pump 1 5-D Circ Pump (Separate Relay) 7-C OR Fiber Optic Light J3 1-Speed Blower (with 1-speed Pump 2) 5 to J97 3-A OR 1-Speed Pump 3 (with 1-speed Pump 2) 5 to J99 J4 Audio Visual (always hot - no relay) 5-B J5 2-Speed Pump 2 (with O Blower on J3) 5 to J98 2-A OR 1-Speed Pump 2 (See J3 and 5) J9 Ozone (Separate Relay) 7-E J12 Spa Light (10V or 230V) 8-D X-Mount P P Used for mounting any Expander Board in a plastic enclosure. Standoffs attach to heater mounting bracket. 10 VAC Light Configuration 230 VAC Light Configuration K1 J33 Instruments Incorporated J45 Light Connector K1 J56 J1 W B R K11 0 K10 Light Connector

6 Expander Options F5 2 0A 250V X-B CE P Used for a Blower output OLY when Pump 2 (J5) is a 2-speed pump. (5 connected to J98) J3 J1 F30A 250V X-P231 CE P Can replace the X-P CE in cases where branch circuit protection is needed for high amperage devices that would over-burden power input fuse F6 or F7 (4-C) on the main PCBA. on X-P632 CE connects directly to Line AC Use 7, J32, or 6 on the main L2000 PCBA, depending on AC Service Configuration. J7 J1 J4 2 X-P CE P Used for a 1-speed Pump 3 output when Pump 2 (J5) is a 1-speed pump and a blower is connected to J3. (5 connected to J97) Also used for a 1-speed Pump 4 when Pump 3 replaces a Blower on J3 F30A 250V X-P632 CE P Used for a 2-speed Pump 3 output when Pump 2 at J5 (2-A) is a 2-speed pump or when Pump 2 is a 1-speed pump and a blower are on main PCBA. on X-P632 CE connects directly to Line AC Use 7, J32, or 6 on the main L2000 PCBA, depending on AC Service Configuration. J4 J7 J5 2 Adapter P To Spa Light (J12) on L2000 (230V Setup) X-O3 CE (P 53427) To J5 on X-O3 CE X-FOW CE Kit P Special setup with X-03 CE and Adapter P to operate a fiber-optic light and color wheel. Document P 40502_F

7 DIP Switches and Jumpers Switchbank A Switchbank B 1 2 A1, Test Mode OFF A2, Low High Amp A3, Filter by Time A4, 12 Hr Time A5, Degrees F C A6, Short Timeouts A7, Cleanup Cycle OFF A8, 1Hr O 3 Supress OFF A9/A10, o Circ Pump A11, O 3 w/ P1 Low and P1 is 2-Spd B1, Pump 2 2-Speed B2, Pump 2 Enabled Disabled B3, Blower Disabled B4, o Fiber/Wheel B5, Pump 3 Enabled Disabled B6, Panel Scrunching O OFF RTC Enabled (o Jumper) DIP Switch Key A 1...Test Mode (normally Off) A 2...In O position, heater can run while any/all high-speed pumps or blowers are running (High amperage - dual 16A service, single 32A service, or 3-phase)...In OFF position, heater is disabled while any high-speed pump or blower is running (Low amperage - single 16A service) A 3...In O position, filter cycles are programmed by duration...in OFF position, filter cycles are programmed to start and end times A 4...In O position, displays time in 24 hours (military\european time)...in OFF position, displays 12 hour time A 5...In O position, displays temperature in Celsius...In OFF position, displays temperature in Fahrenheit A 6...In O position, Equipment timeout 30 minutes (4 hours for Pump 1 Low)...In OFF position, Equipment timeout 15 minutes (2 hours for Pump 1 Low) A 7...In O position, Cleanup Cycle 30 minutes after spa use/timeout, Pump 1 Low & Ozone or Circ Pump & Ozone run for 1 hour...in OFF position, no Cleanup Cycle A 8...In "O" position, Ozone suppression for one hour after pump/blower button press...in"off" position, no Ozone suppression A9 and A10...SeeFigure 2 for Circ Pump Behavior settings A 11...In O position (non-circ mode operation) Circ Pump Pump 1 is two-speed, Ozone is O in Filter & A9 A10 Behavior Cleanup Cycles only OFF OFF o Circ Pump (in any circ mode) or Circ Pump not Pump 1 is single-speed, Ozone is O with Circ Pump plumbed w/heater...in OFF position O OFF 24 Hour (non-circ mode operation) Pump 1 is two-speed, OFF O 24 Hr w/3 F Shut-Off Ozone is O with Pump 1 Low (in any circ mode) Pump 1 is two-speed, Ozone is O with Circ Pump O O Acts like Pump 1 Low (Filter Cycles, Polls) A 12...Persistent memory reset (used when spa is powering up)

8 DIP Switches and Jumpers DIP Switchbank B Key B 1...In O position, single-speed Pump 2...In OFF position, two-speed Pump 2 B 2...In O position, Pump 2 enabled...in OFF position, Pump 2 disabled B 3...In O position, Blower enabled with Pump 2 Low relay...in OFF position, Blower disabled B 4...In O position, Fiber and Wheel instead of Spa Light...(on circ relay if A9, A10 off, external relay otherwise)...in OFF position, Spa light enabled B 5...In O position, Pump 3 enabled (Jets 3 replaces Blower on Aux panel)...in OFF position, Pump 3 disabled B 6...In O position, Alternate Panel layout...(ml900 scrunching enabled - ML550 and ML700 Jets 3 replaces Blower)...In OFF position, ormal Panel layout Jumper on 1 Pin only enables Real Time Clock function, for use with time capable panels. Jumper on Pin 1 and 2 disable RTC function for use with non-time capable panels (not included).

9 Ozone Connections ote: A special tool is required to remove the pins from the connector body once they are snapped in place. Check with your Account Manager for information on purchasing a pin-removal tool. Ozone connector configuration for 230VAC 50Hz: Black or Brown Line Conductor Empty White or Blue eutral Conductor Empty L Flat sides of sockets as shown J30 J31 J12 J70 MAI MAI Line - Black or Brown conductor ot used eutral - White or Blue conductor ot used J14 K10 J9 J10 0 J39 9 ADCM REMOTE 0 SWITCHBAK B EXT. RLY CF J83 J13 J15 J17 2 J82 4 EXT 2S P3 F ALARM SE A VAC SE B

10 Panel Configurations MP700 P with o Overlay (Customer supplied) Connects to Main Panel terminal J70, J71, or J72 on Main PCBA must be OFF (1 pin only)

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