E1 Bolted Pump Specifications End Ported Dimensions

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1 OPERATING INSTRUCTIONS 1" Elima-Matic Bolted Pump

2 Characteristics Adjustable Flow Rate Rugged Diaphragms. 0 to 8.5 m 3 /hr (0-37 gpm) Teflon Diaphragms...0 to 6.8 m 3 /hr (0-30 gpm) Pump Connections Suction # ANSI/ DIN #25 Flange Discharge # ANSI/ DIN #25 Flange Air Inlet NPTF Air Exhaust NPTF Suction Lift (Dry) Rugged Diaphragms m (15 feet) Teflon Diaphragms m (10 feet) Maximum Particle Size mm Diameter (0.125 diameter) Shipping Weight Polypropylene kg (.5 lbs) Kynar kg (21.5 lbs) Stainless Steel & Hastelloy.17.5 kg (38.5 lbs) Aluminum kg (27.5 lbs) Air Operated Diaphragm Pumps may generate fluid pressures equal to the air supply pressure. DO NOT exceed the recommended air supply pressure of 689 kpa (100 psi) for 1 Plastic Bolted pumps / Metallic Pumps 862 kpa (125 psi) Hytrel, Nordel, Teflon, and Viton, are registered trademarks of DuPont. Elima-Matic, Versa-Tuff TM, and Versa-Dome are trademarks of Versa-Matic Tool, Inc. E1 Bolted Pump Specifications End Ported Dimensions Page 2

3 Center Ported Dimensions Metallic Dimensions Page 3 12

4 E1 Bolted Pump Performance English Units1 Discharge Pressure in psi (kpa) 100 (689) 80 (552) 60 (414) (276) Flow Rate E1 Rubber and TPE Fitted Pump 100 psi (690 kpa) 80 psi (552 kpa) 60 psi (414 kpa) psi (276 kpa) psi (138 kpa) (138) (1.14) (2.28) 15 (3.41) (4.54) 25 (5.68) 30 (6.81) Flow in US Gallons Per Minute (M^3/hr) 35 (7.95) (9.08) Air Consumption in scfm (M^3/hr) 50 (85) (68) 30 (51) (34) Air Consumption E1 Rubber and TPE Fitted Pump 10 (17) (1.14) (2.28) 15 (3.41) psi (138 kpa) (4.54) 25 (5.68) 100 psi (690 kpa) 80 psi (552 kpa) 60 psi (414 kpa) psi (278 kpa) 30 (6.81) Flow in US Gallons Per Minute (M^3/hr) 35 (7.95) (9.08) Discharge Pressure in psi (kpa) 100 (689) 80 (552) 60 (414) (276) (138) 100 psi (690 kpa) 80 psi (552 kpa) 60 psi (414 kpa) psi (276 kpa) psi (138 kpa) (1.14) (2.28) Flow Rate E1 Teflon Fitted Pump 15 (3.41) (5.68) 25 (6.81) Flow in US Gallons Per Minute (M^3/hr) 30 (7.95) 35 (9.08) Air Consumption in scfm (M^3/hr) 50 (85) (68) 30 (51) (34) 10 (17) (1.14) (2.28) Air Consumption E1 Teflon Fitted Pump psi (138 kpa) 15 (3.41) (5.68) 100 psi (690 kpa) 80 psi (552 kpa) 60 psi (414 kpa) psi (278 kpa) 25 (6.81) Flow in US Gallons Per Minute (M^3/hr) 30 (7.95) 35 (9.08) How To Read Pump Performance Curves To find the air inlet pressure and air volume necessary to operate a pump at a desired flow rate and head pressure you need to first go to the flow chart on the left. Find the desired flow horizontally on the chart and move vertically until you intersect with the system discharge pressure. This point represents the necessary air supply pressure. Next, go to the corresponding chart on the right. Find the desired flow horizontally across the bottom of the chart and move vertically until you cross the necessary air supply pressure. Finally, move horizontally to the left to find the required air supply volume. Example: To obtain (4.54 M 3 /hr) gpm of flow with (276 kpa) psi of discharge pressure with a rubber fitted plastic bolted pump, you will need (552 kpa)80 psi of air inlet pressure and (44 M 3 /hr) 26 scfm air consumption. Page 4 12

5 Installation This pump comes with a footed base for easy mounting in permanent installations. The pump should be mounted in a vertical position. In permanent installations, the pump should be attached to plant piping using a flexible coupling on both the intake and discharge connections to reduce vibration to the pump and piping. To further reduce vibration, a surge suppressor next to the pump may be used. Suction pipe size should be at least 1 inch in diameter or even larger if highly viscous fluid is to be pumped. If suction hose is used, it must be of a non-collapsible reinforced type. Discharge piping should be at least 1 inch in diameter. It is critical, especially on the suction side of the pump, that all fittings and connections are airtight or pumping efficiency will be reduced and priming will be difficult. The air supply line should be at least 3/8 inch in diameter. Make certain the supply line and compressor are capable of supplying the required pressure and volume of air needed to operate the pump at the desired flow rate. The quality of the compressed air source should be considered. Air that is contaminated with moisture and dirt may result in erratic pump performance and increased maintenance cost as well as frequent process down time when the pump fails to operate properly. Pump Operation The pump is powered by compressed air. Compressed air is directed to the pump air chamber by the main air valve. The compressed air is separated from the fluid by a membrane called a diaphragm. The diaphragm in turn applies pressure on the fluid and forces it out of the pump discharge. While this is occurring, the opposite air chamber is depressurized and exhausted to atmosphere and fluid is drawn into the pump suction. The cycle again repeats, thus creating a constant reciprocating action, which maintains flow through the pump. The flow is always in through the bottom suction connection and out through the top discharge connection. Since the air pressure acts directly on the diaphragms, the pressure applied to the fluid roughly approximates the air supply pressure supplied to the main valve. Troubleshooting The pump will not run, or runs slowly: 1. Examine the air inlet screen for debris. 2. Check for a sticking air valve. Remove the air valve from the pump and flush with solvent to remove dirt and/or debris. Check the spool and sleeve for nicks and scratches. If the spool is shiny instead of dull black, the spool and sleeve may be worn out and may need to be replaced. Clean all ports and airways and replace worn out gaskets and o-rings. 3. Check pilot shaft and main shaft for scoring and scratches; replace if needed. Replace the pilot shaft and main shaft o-rings if they are worn, flat or torn. The pump runs, but little or no material flows: 1. Check for pump cavitation, slow the pump speed down to match the thickness of the material being pumped. 2. Look for sticking ball checks. If the material being pumped is not compatible with the ball material, the elastomer may swell. Replace the balls and seats with a compatible elastomer type. 3. Make sure all the suction line fittings and connections are tight. Air bubbles in pump discharge: 1. Look for a ruptured diaphragm. 2. Check for suction leaks in pump manifolds and piping. Material comes out of the pump air exhaust: 1. Inspect the diaphragm for rupture. 2. Check the tightness of the diaphragm plates to the pump shaft. Page 5 12

6 Surge Suppresser Air Supply Shut Off Valve Filter Regulator Lubricator Shut Off Valve Flexible Connection Pressure Gauge Shut Off Valve Fluid Discharge Union or Pipe Flange Connection A typical installation showing all the components that are recommended in a system, including valves, pressure gauges, air regulators, filters, and surge suppressors. Fluid Suction Air Exhaust Muffler Mounting Bolts Suggested Installation Air Inlet Fluid Discharge In a submerged application, the air exhaust port of the pump must be ported above the fluid line. Be certain that the fluid being pumped is compatible with the materials on both the airside and the wetted side of the pump before the pump is submerged. Air Exhaust Suggested Submerged Installation Pump Datum A flooded suction installation has the pump datum line below the fluid level. IMPORTANT- in flooded suction installations the pressure at the fluid inlet of the pump should never exceed 69 kpa (10 psi). Flooded Suction Installation In suction lift installations the pump datum is above the fluid line. IMPORTANT- each pump has different lift capabilities. Be sure to verify the lift capability of a particular pump before installing it into a system. Pump Datum Suction Lift Installation Page 6 12

7 Versa-Matic Pump Company Model E1, 1 Elima-Matic Plastic Pump Parts List Pump Model Number With Rubber & XL With Teflon Elastomers Elastomers E1PP E1KP E1PP5_5T E1KP5_5T Polypropylene Kynar (PVDF) Polypropylene Kynar (PVDF) Item Description Qty. Applicable Part Number Air Valve Assembly 1 E100 1 Valve Body 1 E100A 2 Air Diverter 1 E100G 3 Valve Insert 1 E100H 4 Valve Spool 1 E100B 5 U-Cup 2 P98-104A 6 End Cap 2 E500D 7 End Cap O-Ring 2 E500E 8 Staple Retainer 2 E500F 9 Air Valve Gasket 1 E100J 10 Sk Head Cap Screw 4 P Center Section 1 E101A 12 Main Shaft O-Ring 2 P Muffler 1 VTM-4 14 Pilot Spacer 5 P24-106P 15 Pilot O-Ring 6 P Shaft Retainer 2 E101B 17 Self-Tapping Screw 4 E101C 18 Pilot Shaft 1 P Elastic Stop Nut 2 P Shaft 1 P P Inner Diaphragm Plate 2 V181C V181TI 22 Diaphragm (see below for material selection) 2 V183xx-1 V183TF-1 or V183TX 22a Back-Up Diaphragm 2 N/R V183TB (use with V183TF-1) 23 Outer Diaphragm Plate 2 PE113 KE113 PV181TO KV181TO 24 Discharge Manifold 1 PE1 KE1 PE1 KE1 25 Valve Ball (see below for material selection) 4 V191xx V191TF 26 Valve Seat 4 PE108 KE108 PE108 KE Valve Seat O-Ring (see below for material selection) 4 V90xx 28 Discharge Manifold Bolt 4 E1A 29 Washer 24 SV189C 30 Water Chamber 2 PE104 KE104 PE104 KE Water Chamber Bolt 16 SV187A 32 Inlet Manifold 1 PE1F KE1F PE1F KE1F 33 Inlet Manifold Bolt 4 SV187A 34 Flange Nut 16 SV185B 35 Manifold Tee 2 PV188 KV188 PV188 KV Discharge Elbow 2 PV186 KV186 PV186 KV Manifold Tee O-Ring 4 V188TF (Teflon) or V188XL (XL) 38 Small Clamp Assembly 4 SV Manifold Bolt 4 SV186A Inlet Elbow 2 PV187 KV187 PV187 KV187 Diaphragm Part Number & Material V183N-1 (Neoprene) V183BN-1 (Buna-N) V183ND-1 (Nordel) V183VT-1 (Viton) V183TPEXL-1 (XL) V183TPEFG (Hytrel FDA) V183TX (One Piece Teflon) Valve Ball Part Number & Material V191N (Neoprene) V191BN (Buna-N) V191ND (Nordel) V191VT (Viton) V191TPEXL (XL) V191TPEFG (Hytrel FDA) Valve Seat O-Ring Part Number & Material V190TES (Teflon Encap. Silicone) V90BN (Buna-N) V90ND (Nordel) V90VT (Viton) Page 7

8 Page " Plastic Bolted Pump Exploded View

9 Versa-Matic Pump Company Model E1, 1 Elima-Matic Metallic Pump Parts List Pump Model Number With Rubber & XL With Teflon Elastomers Elastomers E1SP E1AP5 E1SP5 Stainless Aluminum Stainless Steel Steel E1AP Aluminum Item Description Qty. Applicable Part Number E1HP5 Hastelloy C Air Valve Assembly 1 E100 1 Valve Body 1 E100A 2 Air Diverter 1 E100G 3 Valve Insert 1 E100H 4 Valve Spool 1 E100B 5 U-Cup 2 P98-104A 6 End Cap 2 E500D 7 End Cap O-Ring 2 E500E 8 Staple Retainer 2 E500F 9 Air Valve Gasket 1 E100J 10 Sk Head Cap Screw 4 P Center Section 1 E101A 12 Main Shaft O-Ring 2 P Muffler 1 VTM-4 14 Pilot Spacer 5 P24-106P 15 Pilot O-Ring 6 P Shaft Retainer 2 E101B 17 Self-Tapping Screw 4 E101C 18 Pilot Shaft 1 P Elastic Stop Nut 2 P Shaft 1 P P Inner Diaphragm Plate 2 V181C V181TI 22 Diaphragm (see below for material selection) 2 V183xx-1 V183TF-1 or V183TX 22a Back-Up Diaphragm 2 N/R V183TB (use with V183TF-1) 23 Outer Diaphragm Plate 2 V81B SV181B SV181TO SV181TO HV181TO 24 Discharge Manifold 1 V86 SV186 V86 SV186 HV Valve Ball (see below for material selection) 4 V191xx V191TF 26 Valve Seat 4 V90A SV190 V90A SV190 HV Valve Seat O-Ring (see below for material selection) 4 V90xx 28 Discharge Manifold Bolt 4 V187A SV189D V187A SV189D SV189D 29 Washer 24 V189C SV189C V189C SV189C SV189C 30 Water Chamber 2 V85 SV185 V85 SV185 HV Water Chamber Bolt 16 V189A SV189D V189A SV189D SV189D 32 Inlet Manifold 1 V87 SV187 V87 SV187 HV Inlet Manifold Bolt 4 V187A SV189D V187A SV189D SV189D 34 Flange Nut 16 V185B SV185B V185B SV185B SV185B Diaphragm Part Number & Material V183N-1 (Neoprene) V183BN-1 (Buna-N) V183ND-1 (Nordel) V183VT-1 (Viton) V183TPEXL-1 (XL) V183TPEFG (Hytrel FDA) V183TX (One Piece Teflon) Valve Ball Part Number & Material V191N (Neoprene) V191BN (Buna-N) V191ND (Nordel) V191VT (Viton) V191TPEXL (XL) V191TPEFG (Hytrel FDA) Valve Seat O-Ring Part Number & Material V90BN (Buna-N) V90ND (Nordel) V90VT (Viton) Page 9

10 Page " Metallic Bolted Pump Exploded View

11 Safety Warnings This equipment should only be maintained by experienced professional technicians. Observe all safety warnings. Read all safety warnings and operating manuals before using or repairing this Air Operated Diaphragm Pump. Any misuse of this equipment such as over-pressurization, modifying parts, pumping incompatible fluids, using worn or damaged parts, or using gasses other than compressed air to power the pump is not recommended. Any of these circumstances could result in splashing or spraying into the eyes or on skin, possible serious bodily injury, fire, explosion, or property damage. General Safety ALWAYS wear safety glasses when using power tools to repair this equipment. Wear proper ear protection when working or standing near A.O.D. pumps. It is recommended that an air exhaust muffler be used on this equipment at all times. When the pumping system contains dangerous fluids, wear protective gloves, glasses, etc. when working on or around this equipment. Always shut off the air supply and disconnect it from the pump before performing maintenance or repair on the pump. Do NOT put your face or body near the pump air exhaust while the pump is operating. Bleed all pressure from the discharge and suction lines before disconnecting the fluid suction or fluid discharge lines from the pump. Before starting a pump, make certain that the discharge point of the piping system is clear and safe and all persons have been warned to stand clear. Always make sure that safety shut off valves, regulators, pressure relief valves, gauges, etc. are working properly before starting the pump. Equipment Misuse Hazard Do NOT operate a pump that is leaking, damaged, corroded, or otherwise unable to contain the internal fluid pressure. Do NOT pump incompatible fluids through the pump. Consult your distributor or the factory if you are not sure of the compatibility of fluids with the castings and elastomers. Never exceed the operating pressure recommended for the pump: 689 kpa (100 psi) for plastic models. Metallic pumps must not exceed 862 kpa (125 psi) operating pressure. Do NOT submerge the pump in liquids that are incompatible with the wetted or non-wetted parts of the pump. If installing in a submerged location, extend the air exhaust port above the liquid surface with suitable pipe or hose. Route the exhaust line to a safe location away from people and install an air exhaust muffler. A.O.D. pumps utilize an elastomeric membrane to separate the pumping liquid from the air supply. When this membrane ruptures, pumping fluid may be expelled from the air exhaust port. Always pipe the air exhaust port to a safe location or suitable container if dangerous or volatile liquids are being pumped. Never allow the piping system to be supported by the pump manifolds or valve housing. The manifolds and valve housings are not designed to support any structural weight and failure of the pump may result. The use of flexible piping connections is highly recommended. Do NOT exceed the recommended operating temperatures of the pump or pump failure may result. Page 11

12 Temperature Limitations Maximum temperature limitations are based on mechanical stress only. Certain chemicals will reduce the maximum safe operating temperature of A.O.D. pumps. Consult your dealer or Chemical Resistance Guide for compatibility and temperature limits. Polypropylene: 0 o C (32 o F) to 79 o C (175 o F) Kynar: -12 o C (10 o F) to 107 o C (225 o F) Do NOT exceed the maximum temperature limits of the elastomer type (diaphragms, balls, seats) that are used in the pump. Temperature Limits of Various Elastomer Types: Neoprene: -18 C (0 F) to 93 C (0 F) Buna-N: -12 C (10 F) to 82 C (180 F) Nordel: -51 C (-60 F) to 138 C (280 F) Viton : - C (- F) to 176 C (350 F) Teflon : 4 C ( F) to 105 C (2 F) Polyurethane: -12 C (10 F) to 77 C (170 F) XL TPE: -29 C (- F) to 149 C (300 F) FDA Hytrel : -29 C (- F) to 104 C (2 F) Sound Level Ratings 1" Elima-Matic pumps (Model E1) have a decibel reading of 78 db(a) when equipped with a factory installed air exhaust muffler. The decibel readings are obtained with a Pacer Industries model SL-1, sound level indicator A scale. Readings are made at a distance of 1 meter from the pump and at a height of 1.6 meters above the floor. It is assumed that the pumps will be installed at floor level. Temperature Limitations The diaphragm plates (sometimes referred to as piston plates) located inside the pump on either side of the main shaft move when air pressure is supplied to the pump. Therefore, never attempt to operate the pump with the liquid chambers removed. Moving parts inside the pump can pinch or seriously injure fingers or other body parts. Fire or Explosion Hazard Static electricity can be created by the flow of fluid through the pump or by the reciprocating action of A.O.D. pumps. If the pump is not properly grounded, sparking may occur and the system may become hazardous. Sparks can ignite fumes or vapor and cause an explosion. If you experience static sparking or even a slight shock while using the pump, do not continue to operate the pump until the pump is properly grounded. Proper Grounding To ground metallic pumps, connect a ground wire to any accessible point of attachment such as a connecting bolt or the mounting base. Page 12 12

13

14 E1 1" Bolted Plastic Pumps With Metallic Center Sections Operating Instructions E1 Polypropylene E1 Kynar

15 SPECIFICATIONS AND PERFORMANCE Versa-Matic Model E1 Bolted 1" Pump Flow Rate Adjustable to gpm (132 lpm) Port Size Inlet " ANSI/DIN Flanged Discharge " ANSI/DIN Flanged Air Inlet " NPT Air Exhaust " NPT Suction Lift Rubber ' (4.57 m) Dry ' (7.62 m) Wet Teflon ' (3.05 m) Dry ' (6.10 m) Wet Max. Particle Size (Dia.) " (3 mm) db(a) Reading db(a) Shipping Weights Polypropylene lbs (10.90 kg) Kynar lbs (11.34 kg) Caution: do not exceed 100 psig (6.9 bar) liquid or air supply pressure Meters Feet Discharge Head in PSI Displacement Per Stroke, (Avg.), 0.10 Gal. (0.38 L) Capcity in U.S. Gallons Per Minute Capcity in Liters Per Minute 30 AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI SCFM M 3 /HR E1 1" Bolted Plastic Pump Standard Center Ports 8.06 [4.7] 3/8" Female NPT Air Inlet Connection 1" ANSI 150# DIN #25 Fluid Discharge Connection 1/2" NPT Air Exhaust Connection Opposite Side 6. [157.6] R.25 [6.2] [322.4] [363.7] 9.19 [233.3] 4.10 [104.1] 5.13 [130.3] 2.23 [56.6] 7.85 [199.5] 1" ANSI #150 DIN #25 Fluid Suction Connection inches [mm] Versa-Matic E1PA 1" Bolted Plastic OM

16 E1 1" Bolted Plastic Pump Optional Side Ports 8.06 [4.7] 1" ANSI 150# / DIN Fluid Discharge Connection 3/8" NPT Air Inlet Connection 1/2" NPT Air Exhaust Connection Opposite Side 7.16 [181.9] 5.50 [139.7] [374.7] 12. [315] 5.13 [130.3] 3.62 [91.9] 8.90 [225.9] 2.50 [63.5] inches [mm] 1" ANSI 150# / DIN Fluid Inlet Connection SAFETY WARNINGS Read these instructions completely before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual could result in death, serious bodily injury and/or property damage including damage to the pump and/or voiding the factory warranty. Correct pump selection is crucial to the pump operation. Please assure pressure, temperature and chemical compatibility before installation. Please consult Versa-Matic Pump, Engineering Specifications, Chemical Compatibility Chart, or your distributor if in doubt about any application. Operating Limitations for Various Elastomers Neoprene 0 F (-18 C) to 0 F (93 C) Buna-N 10 F (-12 C) to180 F (82 C) Nordel -60 F (-51 C) to 280 F (138 C) Viton - F (- C) to 350 F (176 C) Teflon F (4 C) to 2 F (105 C) Polyurethane 10 F (-12 C) to 170 F (77 C) XL TPE - F ( -29 C) to 300 F (149 C) FDA Hytrel - F ( -29 C) to 2 F (104 C) Operating Limitations for Plastic Pumps Kynar (PVDF) 10 F (-12 C) to 225 F (107 C) Polypropylene 32 F (0 C) to 175 F (79 C) Maximum temperature limits are based upon mechanical stress only. Certain chemicals and environment conditions significantly reduce maximum safe temperature limits. Before pump operation, inspect all gasketed fasteners for looseness caused by gasket creep. Re-torque all loose fasteners to prevent leakage. Follow recommended torques stated in this manual. Failure of the sealing components creates the possibility of jetting or forceful discharge of pumped material at a potentially harmful velocity. Be certain that approved eye protection and protective clothing are always worn during installation, service, maintenance or when in the vicinity of the pump. Failure to follow these recommendations may result in serious injury or death. Never allow the piping system to be supported by the pump manifolds or valve housing. The manifolds and valve housing are not designed to support any structural weight and failure of the pump may result. Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers, or other miscellaneous equipment must be grounded. Noise levels can exceed 85 dba. Take precautions to prevent personal injury due to excessive pump noise. Do not exceed pump maximum operating pressure (found on label and/or operating manual.) Before doing any maintenance or repair on this pump, be certain all pressure is completely vented for the pump, suction, discharge, piping, and all other openings. In the event of a diaphragm rupture, pumped material may enter the air end of the pump and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe disposition. Versa-Matic E1PA 1" Bolted Plastic OM

17 INSTALLATION, OPERATION AND MAINTENANCE Installation The pump should be mounted in a vertical position. In permanent installations, the pump should be attached to plant piping using a flexible coupling on both the intake and discharge connections to reduce vibration to the pump and piping. To further reduce vibration, a surge suppressor next to the pump may be used. Fluid Discharge Filter AIR INLET PIPING Regulator Shut Off Valve Lubricator Suction Pressure Gauge Shut Off Valve Flexible Connection Flexible Connection Union or Pipe Flange Connection SUCTION PIPING DISCHARGE PIPING Discharge Pressure Shut Off Gauge Valve Flexible Connection Union or Pipe Flange Connection AODD PUMP Air Exhaust Muffler Suction pipe size should be at least the same diameter as the inlet connection size, even larger if highly viscous fluid is to be pumped. If suction hose is used, it must be of a non-collapsible reinforced type. Discharge piping should be of at least the same diameter as the discharge connection. It is critical, especially on the suction side of the pump, that all fittings and connections are air tight or pumping efficiency will be reduced and priming will be difficult. Make certain the air supply line and connections and compressor are capable of supplying the required pressure and volume of air to operate the pump at the desired flow rate. The quality of the compressed air source should be considered. Air that is contaminated with moisture and dirt may result in erratic pump performance and increased maintenance cost as well as frequent process down time when the pump fails to operate properly. Pump Operation The pump is powered by compressed air. Compressed air is directed to the pump air chamber by the main air valve. The compressed air is separated from the fluid by a membrane called a diaphragm. The diaphragm in turn applies pressure on the fluid and forces it out of the pump discharge. While this is occurring, the opposite air chamber is de-pressurized and exhausted to atmosphere and fluid is drawn into the pump suction. The cycle again repeats, thus creating a constant reciprocating action which maintains flow through the pump. The flow is always in through the bottom suction connection and out through the top discharge connection. Since the air pressure acts directly on the diaphragms, the pressure applied to the fluid roughly approximates the air supply pressure supplied to the main air valve. Recommended Piping Connections Elastomer Suffix Codes Pump Size Minimum Air Line Size Minimum Suction Line Size 1/2" 1/2" 1/2" 1" 1/2" 1" 1-1/2" 1/2" 1-1/2" 2" 1/2" 2" 3" 3/4" 3" E1 Bolted Plastic Pump Torque Settings Suffix Code A BN N ND TF FG XL VT TX Material Acetal Buna-N, Nitrile Neoprene Nordel, EPDM Teflon Hytrel XL, Santoprene Viton Bonded Teflon Manifold Bolts Water Chamber Bolts Diaphragm Plates Rubber Diaphragm Plates Teflon Air Valve Cap Screws 165 in-lbs (18.6 N-m) 160 in-lbs (18.1 N-m) 10 ft-lbs (13.6 N-m) 10 ft-lbs (13.6 N-m) 30 in-lbs (3.4 N-m) Versa-Matic E1PA 1" Bolted Plastic OM

18 PARTS LIST Item Description Qty 1 Valve Body 1 2 Valve Spool 1 3 Valve Spool U-cup 2 4 End Cap 2 5 End Cap Gasket 2 6 Bearing Sleeve 2 6A Bearing Sleeve O-ring 2 7 Air Diverter 1 8 Valve Insert 1 9 Valve Gasket 1 10 Valve Cap Screw 12 Item Description Qty 11 Center Section 1 18 Pilot Shaft 1 19 Pilot Shaft Spacer 5 Pilot Shaft O-Ring 6 21 Nut 2 22 Shaft Retainer 2 25 Shaft Retainer Screw 4 33 Muffler 1 Grounding Strap (not shown) 1 Item Description Qty T PE Rugged 34 Main Shaft O-Ring 2 P Main Shaft 1 P Inner Diaphragm Plate 2 V181C 38 Outer Diaphragm Plate 2 PE113, KE113 Diaphragm 2 V183BN-1, V183N-1, V183ND-1, V183TPEXL-1, V183TPEFG-1, V183VT 41 Back-up Diaphra gm 2 N/A AIR VALVE Plastic ASSEMBLY AIR END ASSEMBLY Item Description Qty P olypropylene 44 Water Chamber 2 PE Water Chamber Bolt 16 SV187A 47 Water Chamber Washer 16 SV189C 48 Water Chamber Nut 16 SV185B 50 Valve Seat 4 PE Valve Seat O-Ring 4 52 Valve Ball 4 Port O ption 1: Center 53 Manifold Discharge Elbow 2 PV Manifold Inlet Elbow 2 PV Manifold Tee 2 PV Manifold Tee O-Rin g 4 57 Manifold Tee Bolt 8 SV189B 58 Manifold Tee Clam p 8 SV Manifold Tee Nut 8 SV162C 63 Inlet Manifold Bolt 4 E 1A 64 Manifold Washer 8 SV189C 66 Dischar ge Manifold Bolt 4 E 1B Port O ption 2: Side 60 Dischar ge Manifold 1 PE1 61 Inlet Manifold 1 PE1F 63 Inlet Manifold Bolt 8 E 1A 64 Manifold Washer 8 SV189C 65 Dischar ge Manifold Bolt 8 E 1B N/A V183TB WET END ASSEMBLY Kynar Poly Conductive KE104 SV187A SV189C SV185B KE108 PE104-ATEX SV187A SV189C SV185B PE108-ATEX V90BN, V90ND, V90VT, V190TES V191BN, V191N, V191ND, V191TF, V191TPEFG, V191TPEXL, V191VT port port Aluminum P50-102A P P A P P P P98-103A P P P P24-8 Aluminum P50-101SC P P P P E101B P24-8 VTM-4 E518 (Poly Conductive model only) DIAPHRAGM ASSEMBLY Teflon Bonded P50-3 P V181TI PV181TO, KV181TO V183TX KV186 KV187 KV188 V188BN, V188ND, V188VT, V188XL SV189B SV189 SV162C E1A SV189C E1B KE1 KE1F E1A SV189C E1B T eflon 2-Piece P50-3 P V181TI PV181TO, KV181TO V183TF-1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A PE1-ATEX PE1F-ATEX E1A SV189C E1B Versa-Matic E1PA 1" Bolted Plastic OM

19 EXPLODED VIEWS Exploded View shows Rugged Diaphragm and Three-Piece Manifold for Plastic Pump A Optional One-Piece Manifold with Side Inlet/Discharge Teflon Diaphragms Versa-Matic E1PA 1" Bolted Plastic OM

20 REPAIR & MAINTENANCE KITS AIR VALVE KIT E1A AV KIT PILOT VALVE KIT E1A PV KIT Part # Description Qty. Part # Description Qty. P98-104A U-Cup Seal 2 P Spacer, Pilot Shaft 2 P Sleeve Bearing 2 P Ring, Pilot Valve 5 P98-103A Sleeve O-ring 2 P O-ring, Pilot Valve 6 P Air Diverter 1 P Stop Nut 2 P Valve Insert 1 P50-3 Bushing O-ring 2 P Gasket, Valve 1 E101B Shaft Retainer 2 P Gasket, End Cap 2 P24-8 Cap Screw 4 MAINTENANCE KIT - Rubber E1-CMK-MS-RMB MAINTENANCE KIT - Teflon E1-CMK-MS-TMB Part # Description Qty. Part # Description Qty. P Spacer, Pilot Shaft 2 P Spacer, Pilot Shaft 2 P Ring, Pilot Valve 5 P Ring, Pilot Valve 5 P O-ring, Pilot Valve 6 P O-ring, Pilot Valve 6 P Stop Nut 2 P Stop Nut 2 P50-3 Bushing O-ring 2 P50-3 Bushing O-ring 2 P Shaft 1 P Shaft 1 P Pilot Shaft 1 P Pilot Shaft 1 P Spool 1 P Spool 1 E101B Shaft Retainer 2 E101B Shaft Retainer 2 P Stop Nut 2 P Stop Nut 2 P Sleeve Bearing 2 P Sleeve Bearing 2 P98-103A Sleeve O-ring 2 P98-103A Sleeve O-ring 2 P Gasket, Valve 1 P Gasket, Valve 1 P Gasket, End Cap 2 P Gasket, End Cap 2 VTM-4 Muffler 1 VTM-4 Muffler 1 P24-8 Cap Screw 4 P24-8 Cap Screw 4 Versa-Matic E1PA 1" Bolted Plastic OM

21 ATEX INFORMATION Products: 1. Elima-Matic and Ultra-Matic Pumps II 2 G / II 3 G EEx c T4/T5 Group II, category 2 and 3, gas explosive atmosphere, constructional safety ignition protection, Temperature rating T4 for fluids up to 130ºC and T5 for fluid up to 95ºC. Temperatures are not to exceed the ATEX ratings. 2. Elima-Matic Cast Iron Pumps with Stainless Steel Air Ends II M2 EEx c I T4/T5 Group I, category M2, constructional safety ignition protection, Temperature rating T4 for fluids up to 130ºC and T5 for fluid up to 95ºC. Temperatures are not to exceed the ATEX ratings. This includes the various sizes, elastomers and threading options. See Model Sheet for Details. Constructed after 03 CAUTION: USE CARE WHEN PUMPING HOT FLUIDS Versa-Matic Pump Company 6017 Enterprise Drive Export, PA (724) (724) fax Local Authorized Distributer: Versa-Matic E1PA 1" Bolted Plastic OM

22 Teflon is a registered trademarks of DuPont. Versa-Dome, Versa-Matic, Versa-Tuff and Versa-Rugged VR are registered tradenames and trademarks of IDEX Corporation. VERSA-MATIC PUMP COMPANY A Unit of IDEX Corporation 6017 Enterprise Drive Export, PA (724) Fax: (724) IDEX Corporation VME1PAOM-0106

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