2800 Double Fold Field Cultivator

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1 2800 Double Fold Field Cultivator Kongskilde 2800 SPARE PARTS LIST M DF Cultivator (36 ) M DF Cultivator (40 ) M DF Cultivator (43 ) M DF Cultivator (46 ) M DF Cultivator (50 )

2 Table of Contents Introduction:...3 Tines:...4 Center Section Frame Assembly lb Center Tandem Wheel Assembly...8 Self-Levelling Linkage Assembly...10 Inside Wing Assembly lb Wing Tandem Wheel Assembly...14 Wing Wheel Linkage Assembly...16 Inside Wing Cross Brace...18 Gauge Wheel Assembly...20 Outside Wing Assembly...22 Three Point Hitch Assembly...24 Single Point Components...26 Self leveling Hydraulics...28 Fold Hydraulics...30 Cylinders...32 Cultivator Accessories...34 Notes:...37

3 Introduction: Please take the time to carefully read all the instruction booklets provided with your new Kongskilde product. Once you are finished reading do not throw these guides out. Keep them for later review. The "Assembly Indtructions" references this guide. We suggest having this book on hand during the assembly process. Accessories may have their own instruction guide. Please read the relavent booklets for instructions on how to perform the installation of accesories. (Harrows, light kit etc.) Be sure to read and understand the "Owner's Manual" before operating this equipment. It contains information about adjustment settings, operating instructions and saftey precautions. Please fill out and return the Owners Registration and Warranty Form provided in the Owners Manual to activate the warranty.

4 Tines: VTH-L630 &VTH

5 2800 Double Fold VTH-L630 & VTH630 Tines. Fig. Part no. Description 1A x 65 VTH-L Coil 1B x 65 VTH Coil VTH Stem 50 x 10 3A VTH-L Tine Clamp For 13.3 x 65 Coil 3B VTH Tine Clamp For 16.3 x 65 Coil Bolt 5/8" UNF x 1-3/4" Gr.8 Plated Stover Locknut 5/8" UNF Gr.8 Plated Bolt 5/8" UNF x 4" Gr.8 Plated M12 x 48 Share Bolt and Nut /4" 6mm H.D. Goosefoot Share " 6mm Sweep " 8mm H.D. Sweep " 6mm Sweep " 8mm H.D. Sweep Bolt 1/2" X 4" GR Clamp For Vtm (2 1/2" Tube) Stover Locknut Type C - 1/2" - Unc Vtm 475 Tine 5

6 6 Center Section Frame Assembly

7 2800 Double Fold Centre Section Frame Assbly. Fig. Part no. Description m Centre Frame Weldment Heavy Front Center Frame - 4m Bolt 5/8" x 6" Gr. 8 Plated Locknut 5/8" - Stover Center Support Brace /4" x 6" Gr. 8 Plated /4" Stover Locknut Brace Spacer M Fold Anchor (Note: Make Sure Spacer Plate Faces the 4x6 Tube) Latch Latch Release Winglock Release Spring Winglock Latch Spring Roll Pin 1/8" x 1 1/2" Bolt 1" x 4 1/2" Gr " Stover Locknut Washer 3/4" /4" Washer /8" x 5 1/2" Bolt Items # 9 to 17 complete assembly 7

8 lb Center Tandem Wheel Assembly

9 2800 Double Fold 8000lb Center Tandem Wheel Assembly. Fig. Part no. Description Series 8000lb Tandem Arm lb - Bearing Kit 2a Seal CR b Rear Cone JLM c Rear Race JLM d Grease fitting 2e Front Race LM f Front Cone LM g Washer EM h Cotter Pin 3/16" x 1 3/4" 2i " Slotted Nut UNF (SF114) 2j Dust Cap D lb Hub with (Fig. 2c,2e races & 4) Lug Bolt 5/8"-18 2,3, # - Complete Hub Series 8000lb Wheel Arm Series 8000lb Tandem Wheel Assembly (Items 1 to 5) Pivot Bushing Tire, Tube & Rim Assembly 11L x 15L - Galaxy 8A Tire 11L x Ply 8B Tube 11L x 15 8C Rim 15 x 10 x 8 Bolt Adjustable Wheel Link CTR. Wheel Link Tube Wheel Linkage Eye Bolt Ctr. Wheel Link Pin Weldment Ring Cotter Pin 1" Centre Wheel Tower Pin 1" x 3-3/4" (95mm) Linkage Pin Weldment Stover Locknut 3/4" Wheel Axle Bolt 5/8" x 2" Gr. 8 Plated Stover Locknut 5/8" Wheel Block Bolt 5/8" x 2" Stover Locknut 1/2" Bolt 1/2" x 3" Gr.8 Plated /8" Stover Lock Nut Wheel Block Bushing 9

10 10 Self-Levelling Linkage Assembly

11 2800 Double Fold Self-Levelling Linkage Assembly. Fig. Part no. Description HD Frame Front Pivot Bracket Pivot Connector Centre Wheel link connector 13' (4m) centre (117" m) /2" x 8" Rephasing Cylinder w/stroke control DF Selfleveling link Hitch Pivot Link HD Weldment SMV Sign Assembly Cylinder Base Pin 1" x 3-3/4" /4" Front Linkage Pin " Main Base Pivot Pin Roll Pin 3/8" x 2-1/2" Ring Cotter Pin 1" " Povit Arm Pin Pin 1-1/4" x 3-3/4" (95mm) Pin 1 1/4" x 6 5/16" Hitch top link Grease Fitting Transport Stop Rear Jack Stop Hair Pin 4mm Cylinder Stop Collar - Midway Roll Pin 10 x 40 11

12 12 Inside Wing Assembly

13 2800 Double Fold Inside Wing Assembly. Fig. Part no. Description m (36-11m) Heavy Front Wing Frame Weldment m (40-12m & 43-13m) Heavy Front Wing Frame Weldment m (46-14m & 50-15m) Heavy Front Wing Frame Weldment m (36-11m) Rear Wing Frame Weldment m (40-12m & 43-13m) Rear Wing Frame Weldment m (46-14m & 50-15m) Rear Wing Frame Weldment M 90 Hinge 3a M 90 Rear Hinge Cylinder Mount and Lock (36-11m only) 3b M 90 Rear Hinge Cylinder Mount and Lock Front Hinge Plate Double Fold Inside Wing Hinge Flat-Fold Pivot Member Flat-Fold Anchor Plate ( Two Plates Req d for 43,46 & 50ft Machines ) Bolt 3/4 x Bolt 3/4 x 6 1/ Bolt 3/4 x Bolt 3/4 x 5 1/ Bolt 5/8 x 5 1/ Bolt 3/4 x Stover Locknut 3/ Washer 3/4 Plated Stover Locknut 5/ Washer 5/8 Plated Pin 1 x 4 7/ Ring Cotter Hinge Pin 1 ½ Greasable Front Hinge Pin 1 ½ Greasable Pin 1 x 5 11/ Grease Fitting Flat Washer Slotted Nut 1 UNF Plated Cotter Pin 3/ DF Flat Fold Support U-Bolt 5/8" x 4" x 7 1/4" /4" x 4 1/2" Bolt /4" x 6" Bolt Backing Plate 13

14 lb Wing Tandem Wheel Assembly

15 lb Wing Tandem Wheel Assembly. Fig. Part no. Description Tandem Arm Hub 5000# - Bearing Kit 2a Bearing Seal CR20044 (5000lb Hub) 2b Rear Cone LM (Bearing) 2c Rear Race LM d Grease Fitting 2e Front Race LM f Front Cone LM48549 (Bearing) 2g SAE Washer 2h Cotter Pin 3/16" x 1 3/4" 2i Slotted Nut 1" UNF (SF114) 2j Dust Cap lb Hub lb Hub with (Fig. 2c,2e races & 4) Lug Bolt 9/16" Wheel Arm (2005) Tandem Wheel Assembly (Items 1,2 & 5) Pivot Bushing Tire, Tube & Rim Assembly 950 x 15-8 Ply - Wing 8A Tire 950 x 15-8 Ply 8B Tube 950 x 15 8C Rim 15 x 8 x 6 Bolt Wheel Axle Bolt 5/8" x 2" Stover Locknut 5/8" Tandem Spindle - Long (4M) Wheel Block Bolt 5/8" x 3-1/2" Bolt 5/8" x 2" /8" Stover Lock Nut Spindle Arm & Hub Assembly Wheel Block Bushing 15

16 16 Wing Wheel Linkage Assembly

17 2800 Double Fold Wing Wheel Linkage Assembly. Fig. Part no. Description Tandem Wheel Arm Assembly Wheel Axle Weldment Pivot Bushing Wing Wheel Tower Wing Wheel Linkage Pin 1" x 3-3/4" (95mm) Ring Cotter Pin 1" Wing Slider Housing Assembly (Items 9 to 14) Adjustment Casting 1" ACME Adjustment Slider 1" ACME Wheel Adjustment Thread 1" ACME Roll Pin 10mm x 40mm Wing Slider Housing Pin 3/8" - Tab Lock U-Bolt 5/8" x 2-1/2" x 3-3/4" Plated U-Bolt 5/8" x 4" x 7-1/4" Plated Washer 5/8 Plated Stover Locknut 5/8" Wing Cylinder Pin Pin 1" x 2-1/4" (55mm) Bolt 5/8" x 2" Gr. 8 Plated Carriage Bolt 1/4" x 1" Plated Locknut 1/4" Hose Clamp 1/2" Wheel Block Stop Bolt 5/8" x 2" Stover Locknut 5/8" Roll Pin 3/8" x 2-1/2" Wheel Block Bushing Cylinder Sizes are listed on page & 33 17

18 18 Inside Wing Cross Brace

19 2800 Double Fold Wing Cross Brace. Fig. Part no. Description Wing Cross Brace Bolt 5/8 x 2 3/4" Gr Locknut 5/ Wing Cross Brace Backing Plate Bolt 3/4" x 8" Locknut 3/4" 19

20 20 (1.0M) Outside Wing Frame & Gauge Wheel Assembly

21 2800 Double fold Gauge Wheel Assembly. Fig. Part no. Description Hub 5000 lbs - Bearing Kit Hub 5000 lbs Lug Bolt 9/16" Tandem Spindle - Long (4M) Bolt 5/8" x 3-1/2" GR 8 Plated Stover Locknut 5/8" - UNC Gauge Wheelarm STD Turnbuckle 350JA-ZWN (include clevis pins & clips) Gauge Wheel Mounting Bracket Pin 1" x 8 1/2" (216 mm) Ring Cotter Pin 1" U-Bolt 5/8" x 6" x 4" Plated Washer 5/8" Plated Tire, Tube, & Rim Assembly 950 x 15-8 Ply - wing 16A Tire 950 x 15-8 Ply 16B Tube 950 x 15 16C Rim 15 x 8 x 6 Bolt " x 2 1/4" Pin 21

22 22 Outside Wing Assembly

23 2800 Double Fold Outside Wing Assembly. Fig. Part no. Description m (36' - 11m & 40' - 12m) Heavy Front Wing Frame Weldment m (43' - 13m & 46' - 14m) Heavy Front Wing Frame Weldment m (50' - 15m) Heavy Front Wing Frame Weldment m (36' - 11m & 40' - 12m) Front Wing Frame Weldment m (43' - 13m & 46' - 14m) Front Wing Frame Weldment m (50' - 15m) Front Wing Frame Weldment Double Fold Outside Wing Hinge Flat-Fold Cylinder Extension Double Fold Hinge Pin Bolt 1/2" x 1 1/4" Plated Bolt 3/4" x 4" Plated Bolt 3/4" x 6 1/2" Plated Bolt 3/4" x 7" Plated Bolt 3/4" x 5 1/2" Plated Bolt 5/8" x 5 1/2" Plated Bolt 3/4" x 2" Plated Washer 3/4" Plated Stover Locknut 3/4" Stover Locknut 5/8" Pin 1" x 2 1/4" Backing Plate 23

24 24 Hitch Assembly

25 2800 Double Fold Thee Point Hitch Assembly. Fig. Part no. Description Hitch - Cat 4 Clevis Series Hitch Weldment Sliding Top Link Outer Tube Weldment HD Top Link, Inner Tube HD Turnbuckle - SL Hose Holder Tower Jack Twl 190 Dl - B A.S.A.E. 20,000 lbs Safety Chain Assembly Bolt 1" x 6 1/2" Locknut 1" Stover Ring Cotter Pin 1" Pin 1 1/4" x 3 3/4" - 95mm Roll Pin 3/8" x 2 1/2" Carriage Bolf 1/4" x 1" Locknut 1/4" Hose Clamp 1/2" Hose Clamp 3/8" Bolt 1/2" x 1 1/2" Locknut 1/2" Stover Washer 1 1/4" Pin 1-107mm 25

26 26 Single Point Components

27 2800 Double Fold Single Point Components. Fig. Part no. Description Single Point Mount Weldment Trigger Bar Slide Plate for Single Point Hydraulics Clamp Plate Heavy Front Frame Wide Center Single Point Connector Torque Knobs Carriage Bolt 3/8" x 1-1/4" U-Bolt 1/2" x 6" x 3" Bolt 5/16" x4 2-1/2" /16" Locknut /2" Locknut Striker Bolt 3/8" x 3" Striker Spring /8" locknut Straight Joiner 1/2" O-Ring x 1/2" JIC Elbow 1/2" O-ring x 1/2" JIC Bolt 3/8" x 1" Locknut 3/8" Valve for Single Point Hydraulics Cartridge Assy Depth Decal Single Point Kit 27

28 28 Self Leveling Hydraulics

29 2800 Double Fold Self Leveling Hydraulics. Fig. Part no. Description 1 1/2" Hose 1/2" Pipe x 1/2" JIC - 175" 2 1/2" Hose 1/2" Pipe x 1/2" JIC - 200" 3 1/2" Hose 1/2" JIC x 1/2" JIC - 75" 4 1/2" Hose 1/2" JIC x 1/2" JIC - 185" 5 1/2" Hose 1/2" JIC x 1/2" JIC - 175" ( M - 33' & M - 36') 1/2" Hose 1/2" JIC x 1/2" JIC - 195" ( M - 40' & M - 43') 1/2" Hose 1/2" JIC x 1/2" JIC - 215" ( M - 46' & M - 50') 6 1/2" Hose 1/2" JIC x 1/2" JIC - 260" ( M - 33') 1/2" Hose 1/2" JIC x 1/2" JIC - 320" ( M - 36') 1/2" Hose 1/2" JIC x 1/2" JIC - 340" ( M - 40') 1/2" Hose 1/2" JIC x 1/2" JIC - 360" ( M - 43') 1/2" Hose 1/2" JIC x 1/2" JIC - 380" ( M - 46') 1/2" Hose 1/2" JIC x 1/2" JIC - 400" ( M - 50') 7 1/2" Hose 1/2" JIC x 1/2" JIC - 205" ( M - 33') 1/2" Hose 1/2" JIC x 1/2" JIC - 265" ( M - 36') 1/2" Hose 1/2" JIC x 1/2" JIC - 285" ( M - 40') 1/2" Hose 1/2" JIC x 1/2" JIC - 305" ( M - 43') 1/2" Hose 1/2" JIC x 1/2" JIC - 325" ( M - 46') 1/2" Hose 1/2" JIC x 1/2" JIC - 400" ( M - 50') 8 1/2" Hose 1/2" JIC x 1/2" JIC - 195" ( M - 33') 1/2" Hose 1/2" JIC x 1/2" JIC - 215" ( M - 36' & M - 40') 1/2" Hose 1/2" JIC x 1/2" JIC - 235" ( M - 43' & M - 46') 1/2" Hose 1/2" JIC x 1/2" JIC - 255" ( M - 50') Single Point Hydraulic Valve Elbow 1/2" ORB x 1/2" JM x Tee 1/2" JIC x 1/2" JIC x 1/2" JIC Straight 1/2" O-Ring x 1/2" JIC x 8 Rephasing Cylinder w/ Stroke Control x 8 Rephasing Cylinder x 8 Rephasing Cylinder 29

30 43', 46', & 50' Fold Hydraulics 33', 36', & 40' Fold Hydraulics 30

31 2800 Double Fold Hydraulics. Fig. Part no. Description 1 3/8" Hose 1/2" PM x 3/8"JF - 220" 2 3/8" Hose 3/8" JF x 3/8" JF - 20" 3 3/8" Hose 3/8" JF x 3/8" JF - 70" ( M - 43', 14M - 46' & 15M - 50') 4 3/8" Hose 3/8" JF x 3/8" JF - 80" 5 3/8" Hose 3/8" JF x 3/8" JF - 85" 6 3/8" Hose 3/8" JF x 3/8" JF - 90" 7 3/8" Hose 3/8" JF x 3/8" JF - 95" 8 3/8" Hose 3/8" JF x 3/8" JF - 100" 9 3/8" Hose 3/8" JF x 3/8" JF - 110" Tee 3/8" JIC x 3/8" JIC(FS) x 3/8" JIC (A ) Cross 3/8" JIC Elbow 1/2" O-ring x 3/8 JIC Tee 3/8" JIC ( M - 43', 14M - 46' & 15M - 50') Union 3/8" JIC x 3/8" JIC x 24 Fold Cylinder 31

32 32 Cylinders

33 2800 Cylinders. Fig. Fig. Part no. Description /2 X 8 REPHASING CYL W/STROKE CONTROL CYLINDER ROD 4-1/2 x8 RPH SEAL KIT 4-1/2 RPH (4A7104) CLEVIS MECHANICAL DEPTH STOP CYLINDER STOP COLLAR /4 X 8 REPHASING CYLINDER CYLINDER ROD 4-1/4 x SEAL KIT 4-1/4 RPH (4A6103) CLEVIS X 8 REPHASING CYLINDER CYLINDER ROD 4 x SEAL KIT 4.0 RPH (4A5103) CLEVIS X 24 CYLINDER (2001) CYLINDER ROD 4.0 x SEAL KIT 4.0 x 24 (5A6104) CLEVIS All 2800 Cylinders Manufactured by Midway

34 Cultivator Accessories Cultivator Illumination Kit This kit is designed for the 2800 cultivator series, but can be adapted to the older machines. Packages Cultivator Illumination Kit Complete. Light Bracket Assembly with Fluorescent and Reflective Strips. Light Fixture Kit containing RH, LH fixtures and wiring harness Light Kit Mounting Brackets. Light Bracket Assembly with Fluorescent and Reflective Strips Light Kit only Light Fixture Kit containing RH, LH fixtures and wiring harness. Left Hand Assembly Rear Cultivator Toolbar Right Hand Assembly Installation The light stands are mounted to the rear cultivator toolbar between tines and harrow brackets. The light tube can be rotated in the stand, this makes it possible to locate the light fixtures and safety strips so they are visible from the rear and within the required maximum distance from the outer limits of the cultivator. 34

35 Spare part list / Cultivator Illumination Kit Fig. Part no. Description Light Stand Light Tube Light Mount U-Bolt 1/2" x 2-9/16" x 5-1/4" U-Bolt 1/2" x 2" x 3-1/4" Red-orange Flourescent Strip Red Reflective Strip Locknut 1/2" Bolt 1/4" x 1-1/2" Bolt 3/8" x 2-1/2" Locknut 1/4" Locknut 3/8" Washer 3/8" Washer 1/2" 15a Light Fixture LH 15b Light Fixture RH Wiring Harness (Not Shown) (Note: 15a,b & 16 must be ordered as one unit.) 35

36 2800 Rear Hitch Assembly The Rear Hitch for the 2800 cultivators is now available. The hitch will fit the machines and will work with both VTH 630 tines and lower tines like the VTM 475. The hich will be supplied with mounting hardware for 2800 cultivator series. Fig. Part no. Description Rear Hitch Package Rear Hitch Frame Rear Hitch Tube Drawbar Draw Pin 1 x Lynch Pin Bolt 1 x 5-1/2 (2800) Locknut U-Bolt 5/8 X 2 1/2 X 3 3/4 ( 3800) Locknut 5/ BOLT 5/8 X 6 1/2 GR Washer 5/8 36

37 NOTES:

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