Unit Description Specification PTU (Power Transfer Unit)
|
|
- Philip Perkins
- 5 years ago
- Views:
Transcription
1 SPECIFICATION Unit Description Specification PTU (Power Transfer Unit) Gear ratio Numbers of helical gear 22/39 Numbers of hypoid gear 23/38 Weight 21.5 kg (with oil) Oil LW 80W90 Oil capacity 0.6 L (600 ml) Operating temperature 40 to 150 C Ecoupling Maximum torque 1,000 Nm Operating temperature 40 to 120 C Numbers of main clutch Outer: 11, Inner: 11 Numbers of pilot clutch Outer: 4, Inner: 3 Coil windings Weight Oil Oil capacity 240 turns 8 kg ECF107 (ATF based EMCD special oil) L (145 ml)
2 OVERVIEW The system in this vehicle is the electronic 4WD system and controls the traction to rear wheels according to the driving conditions. 1) Driving Mode (1) AUTO mode (Normal driving mode) Normally the vehicle is in 2WD mode. Automatically change to this mode when the vehicle needs higher traction. (2) LOCK mode (when pressing 4WD LOCK switch) This mode provides the highest traction. Use this mode when driving on unpaved, rugged, steep, sandy, wet or slippery roads. In 4WD LOCK mode, if the rear wheel speed exceeds 40 km/h, 4WD LOCK mode is canceled and 4WD AUTO mode is activated (Indicator OFF). If the speed is decreased below 35 km/h, 4WD LOCK mode is resumed (Indicator ON again). Mode table 4WD LOCK switch Vehicle speed Driving mode Not pressed (4WD AUTO) No conditions 4WD AUTO Pressed (4WD LOCK) over 40 km/h 4WD AUTO Pressed (4WD LOCK) below 35 km/h 4WD LOCK
3 SYSTEM LAYOUT PTU assembly Ecoupling control unit (located on the floor under driver seat) Ecoupling 1) Components (1) PTU (Power Transfer Unit) The power transfer unit in the front wheel drive model changes the angle of engine torque to 90 and transfer it to Ecoupling to distribute the torque to rear wheels. (2) ECoupling (Electronic Coupling) ECoupling transfer the engine torque from PTU to rear axle and controls to distribute it between front wheels and rear wheels. (3) ECoupling Control Unit (ECU) ECoupling controls the current (clutch engagement force) of EMCD in ECoupling according to CAN signals (wheel speed, engine torque, pedal position, ABS/ESP signals). * EMCD: ElectroMagnetic Control Device
4 The power transfer unit in the front wheel drive model changes the angle of engine torque to 90 by combination between helical gear and hypoid gear and transfer it to Ecoupling to distribute the torque to rear wheels. 1) Component 1. Input shaft 2. Helical gear 3. Dust seal 4. Helical gear 5. Hypoid gear 6. Hypoid gear 7. Output shaft 8. Companion flange
5 ) Torque Flow and Gear Combination PTU Gear ratio: /39 (helical gear) x 23/38 (hypoid gear) = PTU gear ratio = 1/0.341 = ) Engagement of Input Shaft PTU is engaged with the ring gear on transaxle and always runs to rotate the propeller shaft.
6 ) Component 1. Coupling assy Electric 2. Coupling Electric 3. BRG assy Race 4. Cover 5. Seal Dust 6. Flange assy Companion 7. Nut Drive pinion 8. Wiring assy Harness
7 ) Sectional Diagram 1. Companion flange 2. Housing 3. Main clutch 4. Pressure plate 5. Ball 6. Cam 7. Magnet 8. Drive pinion (to rear differential) 9. Xring 10. Rotor clutch 11. Pilot clutch 12. Armature 13. Hub 14. Oil 15. Rubber coupling 16. Propeller shaft The housing is engaged with propeller shaft through companion flange and rubber coupling and turns with propeller shaft. The outer main clutch and the outer pilot clutch are connected to housing and the inner main clutch is connected to hub. The inner pilot clutch is connected to hub through cap, ball and pressure plate. ECoupling is filled with oil. The hub is connected to rear axle drive pinion by spline.
8 ) Operation (1) When ECoupling is not operating (2WD: No current to magnet) The torque from PTU is transferred to housing through propeller shaft, rubber coupling and companion flange. But, if the current is not supplied to the magnet, the pilot clutch is not engaged and the cam thrust cannot be generates. Thus, the main clutch is not engaged and the torque cannot be transferred to the companion flange.
9 (2) When ECoupling is operating (: supplying current to magnet) The torque from PTU is transferred to housing through propeller shaft, rubber coupling and companion flange. As soon as the current is supplied to magnet, the magnet flux is generated in rotor clutch, pilot clutch and armature according to the amount of current. The magnetic induction moves the armature and engage the pilot clutch. If there is a speed difference between front axle and rear axle, This also makes the speed difference between cam and pressure plate. This difference rotates and slides the ball on the ramp. According to this, the cam is separated from the pressure plate. Therefore, the pressure plate with cam thrust pushes the main clutch to engage between housing and hub. The driving force is transferred to the rear axle through housing, hub, drive pinion and rear differential in order.
10 ) System Layout ECoupling controls the clutch engagement force by the magnetic coil. ECoupling determines the clutch engagement force according to CAN signals (wheel speed, engine torque, pedal position, ABS/ESP signals). (1) Operating mode 4WD AUTO/LOCK mode Smart controlling according to steering angle and wheel speed In 4WD LOCK mode, if the rear wheel speed exceeds 40 km/h, 4WD LOCK mode is canceled and 4WD AUTO mode is activated (Indicator OFF). If the speed is decreased below 35 km/h, 4WD LOCK mode is resumed (Indicator ON again).
11 ) Circuit Diagram
12 ) Block Diagram of Input & Output
13 ) System Protection for 4WD (1) Abnormal tire detection function If an abnormal tire installed, ECoupling control unit reduces the torque to rear wheels. In this mode, ECoupling operates as if it is in 2WD mode. ECoupling control unit recognizes the abnormal tire by calculating the differences in CAN signals from wheel speed sensors. (2) ECoupling overheat protection function When ECoupling is overheated, ECoupling control unit reduces the torque to rear wheels. In this mode, ECoupling operates as if it is in 2WD mode. The oil temperature sensor for ECoupling is not applicable. ECoupling control unit recognizes the overheat condition by temperature characteristics of clutch and coil current. ECoupling control unit monitors the system for 30 minutes to precisely control the torque transferring. To check this period, ECoupling control unit monitors the engine coolant temperature and the intake air temperature.
1. SPECIFICATIONS Part-time transfer case. Mating surface of front flange kg (including oil)
3240-01 07-3 1. SPECIFICATIONS Type Total length Description Mating surface of front flange Weight Oil capacity Oil type Location Specifications Part-time transfer case 343 mm 40 mm 32.4 kg (including
More informationSPECIFICATIONS kg (including oil) ATF DEXRON II or III. Major element Housing Part-time Bolt 11EA, M8 x 1.25
3240-01 05-3 1. SPECIFICATIONS Description Specifications Total length 343 mm Weight 32.4 kg (including oil) Oil capacity 1.4 L Oil type ATF DEXRON II or III Location Transfer case Major element Housing
More informationSECTION 3A FRONT DRIVE AXLE TABLE OF CONTENTS SPECIFICATIONS GENERAL SPECIFICATIONS. Description Drive Shaft Type. CV Joint Axle Housing Type
SECTION 3A FRONT DRIVE AXLE TABLE OF CONTENTS Specifications........................ 3A-1 General Specifications.................. 3A-1 Fastener Tightening Specifications......... 3A-2 Component Locator...................
More informationPage 1 of 7 Section 05-03A: Axle, Front Drive, Dana Models 44 and 50 1996 Bronco/F-Series Workshop Manual DESCRIPTION AND OPERATION Procedure revision date: 06/19/2000 Hubs, Automatic Lock Refer to Section
More information1. General Description
1. General Description A: SPECIFICATION 1. MANUAL TRANSMISSION AND FRONT DIFFERENTIAL Type Transmission gear ratio Front reduction gear Rear reduction gear Front differential Center differential Final
More informationDF 47 DIFFERENTIAL REAR DIFFERENTIAL CARRIER ASSEMBLY REMOVAL
47 REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE REAR WHEEL 3. DRAIN BRAKE FLUID Immediately wash off any brake fluid that comes into contact with any painted surfaces. 4. DRAIN
More informationTRANSFER ASSY (VF4AM)
ASSY (VF4AM) 313 ASSY (VF4AM) COMPONENTS 3103202 ATF Level Gauge Transmission Oil Filler Tube Subassy Propeller Shaft Assy 12 (122, 9) ORing Oil Cooler Inlet Tube No.1 and Oil Cooler Outlet Tube No.1 34
More information23.Front Differential Assembly
23.Front Differential Assembly A: REMOVAL 1) Remove the manual transmission assembly. 2) Prepare the transmission for overhaul.
More informationREAR AXLE AND SUSPENSION RA 1
REAR AXLE AND SUSPENSION RA1 RA2 REAR AXLE AND SUSPENSION Troubleshooting TROUBLESHOOTING Problem Possible cause Remedy Page Wanders/pulls Tires worn or improperly inflated Replace tires or inflate to
More information2006 MINI Cooper S GENINFO Starting - Overview - MINI
MINI STARTING SYSTEM * PLEASE READ THIS FIRST * 2002-07 GENINFO Starting - Overview - MINI For information on starter removal and installation, see the following articles. For Cooper, see STARTER WITH
More informationSECTION 3D REAR AXLE TABLE OF CONTENTS
SECTION 3D REAR AXLE TABLE OF CONTENTS General Description and Operation... 3D-2 Specifications... 3D-2 Fastener Tightening Specifications... 3D-2 Diagnostic Information and Procedures... 3D-3 Component
More informationDF 78. HINT: Face the rough side of the thrust washer marked by # to the differential case. INSPECTION
78 DIFFERENTIAL REAR DIFFERENTIAL CARRIER ASSEMBLY (w/ Differential Lock) Face the rough side of the thrust washer marked by # to the differential case. INSPECTION 1. DIFFERENTIAL SIDE GEAR (w/ LSD Differential)
More informationUNIT III TRANSMISSION SYSTEMS CONTENTS: Clutch-types and construction Gear boxes- manual and automatic Gear shift mechanisms Over drive Transfer box
UNIT III TRANSMISSION SYSTEMS CONTENTS: Clutch-types and construction Gear boxes- manual and automatic Gear shift mechanisms Over drive Transfer box Fluid flywheel Torque converter Propeller shaft Slip
More informationGeo Prizm ( LSi) Toyota Celica 1.8L (1994)
Page 1 of 140 ARTICLE BEGINNING APPLICATION TRANSMISSION APPLICATIONS Application Geo Prizm (1993-94 LSi) Toyota Celica 1.6L (1993) Celica 1.8L (1994) Celica 2.2L (1993) Corolla 1.8L MR2 Paseo Transaxle
More informationEngine Does Not Start or Is Hard to Start Cause of Trouble. 1. Open the drain screw, and check Fuel not supplied (1) Fuel tank empty
20. Engine Does Not Start or Is Hard to Start 20-1 Engine Output Insufficient 20-2 Poor Performance at Low Speed and Idling 20-3 Poor Performance at High Speed 20-3 Unsatisfactory Operation 20-4 Fuel Gauge
More informationFRONT AXLE AND SUSPENSION FA 1
FRONT AXLE AND SUSPENSION FA1 FRONT AXLE AND SUSPENSION FA2 FRONT AXLE AND SUSPENSION Troubleshooting TROUBLESHOOTING Problem Possible cause Remedy Page Wanders/pulls Tires worn or improperly inflated
More informationTransmission, disassembling and assembling
Page 1 of 27 34-43 Transmission, disassembling and assembling Disassembly sequence Page 34-55. Transmission overview 1-1st gear 2-2nd gear 3-3rd gear 4-4th gear 5-5th gear 6 - Reverse gear Removing and
More information11. CLUSTER Electrical Wiring Diagrams 1) GAUGE (SPEED, RPM, FUEL, TEMP), WARNING LAMP (FUEL, FUEL FILTER, ABS/ESP, BRAKE, HDC, 4WD)
548 s 11. CLUSTER 1) GAUGE (SPEED, RPM, FUEL, TEMP), WARNING LAMP (FUEL, FUEL FILTER, ABS/ESP, BRAKE, HDC, 4WD) s 549 A. CONNECTOR INFORMATION Connector Number (Pin Number, Color) Connecting Wiring Harness
More informationSUSPENSION - REAR Toyota Celica DESCRIPTION ADJUSTMENTS & INSPECTION WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES WHEEL BEARING
SUSPENSION - REAR 1988 Toyota Celica REAR SUSPENSION Toyota IRS DESCRIPTION The Toyota Independent Rear Suspension (IRS) system utilizes MacPherson struts, which fasten to axle carrier and wheel housing.
More informationDF 15. DIFFERENTIAL 1GR-FE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) REMOVAL
DIFFERENTIAL 1GR-FE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) 15 REMOVAL 1. REMOVE FRONT WHEELS 2. REMOVE REAR ENGINE UNDER COVER ASSEMBLY (a) Remove the 6 bolts and engine under cover assembly. 3.
More informationSPARE PARTS BOOK. Industrial Axle SRDP SRDP-30-S Since S/N (7/2005) Book No. 349 (6/2007)
SPARE PARTS BOOK Industrial Axle Sisu Axles, Inc. Autotehtaantie 1 PO Box 189 FIN-13101 Hameenlinna Finland Phone +358 204 55 2999 Fax +358 204 55 2900 15.6.2007 1 Axle L1049 5 6 2 1 3 4 11 9 10 13 15
More informationRear Axle Hub, Bearing, Cup, and/or Seal Replacement
Page 1 of 11 Rear Axle Hub, Bearing, Cup, and/or Seal Replacement Special Tools J 8092 Universal Driver Handle - 3/4 inch - 10 J 2222-C Wheel Bearing Nut Wrench J 24426 Wheel Bearing Race Installer - Outer
More informationREAR AXLE Click on the applicable bookmark to selected the required model year
REAR AXLE 27-2 REAR AXLE General Information GENERAL INFORMATION 27100010118 The rear axle is a banjo-type semi-floating type. The axle shaft bearings are: *Single taper bearings for vehicles without
More informationB B B
FIG CYLINDER Suzuki Worldwide Motorcycle-ATV Page: of -0B00-00 0-00 0-000 0-00 0-0B0-0B0 0-0 0-0 Head, Cylinder Gasket, Cylinder Head Spark Plug (ngk,bphs) Spark Plug (nd,wfp-u) Cylinder Gasket, Cylinder
More informationFully Active vs. Reactive AWD coupling systems. How much performance is really needed? Thomas Linortner Manager, Systems Architecture
Fully Active vs. Reactive AWD coupling systems How much performance is really needed? Thomas Linortner Manager, Systems Architecture Overview 1. Market requirements for AWD systems 2. Active and Reactive
More information05' MAGENTIS (OPTIMA)
No. Tool No. Tool name Illustration GRADE 2.0/ 2.4 2.7 2.0/ 2.7 2.4 2.0/ 2.7 2.4 1 09222-4A000 VALVE STEM SEAL INSTALLER Installation of the valve stem oil seal 2 09200-38001 ENGINE SUPPORT FIXTURE D O
More informationSUSPENSION - FRONT Toyota Celica DESCRIPTION ADJUSTMENTS & INSPECTION WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES WHEEL BEARING
SUSPENSION - FRONT 1988 Toyota Celica FRONT SUSPENSION Toyota DESCRIPTION Vehicles are equipped with front wheel drive and independent MacPherson strut front suspension. Suspension consists of vertically
More information15.Main Shaft Assembly
15.Main Shaft Assembly A: REMOVAL 1) Remove the manual transmission assembly from vehicle. 2) Remove the transfer case with extension case assembly.
More information11.AWD Transfer System
W1860BE.book Page 54 Tuesday, January 28, 2003 11:01 PM 11.AWD Transfer System A: MPT MODELS 1. GENERAL This all-wheel-drive (AWD) transfer system uses an electronically controlled multi-plate type transfer
More informationIllustrated Parts List
Spicer Tandem Axles Illustrated Parts List AXIP0085a January 1994 Single Reduction, Dual Range, & Double Reduction Addendum 461, 462, 463, 521, 581 46,000-65,000 lbs Introduction Single Reduction w/wheel
More informationA 1 SERVICE SPECIFICATIONS
A1 A2 Clutch CLUTCH Specifications Pedal height (from asphalt sheet) Release point (from pedal stroke end position) Push rod play at pedal top Pedal freeplay Disc rivet head depth Disc runout Diaphragm
More informationSUSPENSION AND AXLE SA 1 SUSPENSION AND AXLE
SA1 SA2 Troubleshooting TROUBLESHOOTING Problem Possible cause Remedy Front Page Rear Wanders/pulls Tires worn or improperly inflated Wheel alignment incorrect Hub bearing worn Front or rear suspension
More informationDemand the original. Axle Components
Axle Components Driveshaft Components Repair Kits Axle Components OE Quality Driveline Components Designed for Chrysler RAM Products Axle Components Driveshaft Components Repair Kits Only original equipment
More informationAdvanced Auto Tech. ASE A 3 Test Preparation Clutch & Drive Line Service
Advanced Auto Tech ASE A 3 Test Preparation Clutch & Drive Line Service The clutch and the drive line both have their own unique symptoms and noises, separate from the transmissions used to change torque
More informationREAR DRIVE SHAFT (3S GTE ENGINE)
SA52 REAR DRIVE SHAFT (3SGTE ENGINE) COMPONENTS SA53 NOTICE: The axle bearing could be damaged if it is subjected to the vehicle weight, such as when moving the vehicle with the drive shaft removed. Therefore,
More informationMINIMUM DRIVE PULSE (MDP) LEARNING
23 MINIMUM DRIVE PULSE (MDP) LEARNING When the pulse value that the injector starts injection is measured, it is called mininum drive pulse (MDP). Through MDP controls, can correct pilot injections effectively.
More informationPart 1 OPERATION OF INSTRUMENTS AND CONTROLS
Part 1 OPERATION OF INSTRUMENTS AND CONTROLS Chapter 1-6 Ignition switch, Transmission and Parking brake Ignition switch with steering lock Automatic transmission Manual transmission Four-wheel drive system
More informationCircled numbers are Forward Axle Assembly parts. SUPPLEMENTAL DRAWING CARRIERS WITH INTERNAL A.B.S.
Circled numbers are Forward Axle Assembly parts. SUPPLEMENTAL DRAWING CARRIERS WITH INTERNAL A.B.S. FIGURE 1 FORWARD CARRIERS OF TANDEM AXLES (USE WITH CHART 1) Circled numbers are diff. lock parts or
More informationFRONT AXLE HUB SUB-ASSY LH
3038 DRIVE SHAFT / PROPELLER SHAFT REPLACEMENT HINT: COMPONENTS: SEE PAGE 304 Replace the RH side by the same procedures with LH side. 1. REMOVE FRONT WHEEL 300OI02 2. REMOVE FRONT AXLE HUB LH NUT (a)
More information1. CRUISE CONTROL SWITCH
8510-23 10-3 1. CRUISE CONTROL SWITCH The cruise control is an automatic speed control system that maintains a desired driving speed without using the accelerator pedal. The vehicle speed must be greater
More informationItems Vehicles with 4G63 engine Vehicles with 4D56 engine. Type 5-speed, floor-shift 5-speed, floor-shift. 2nd rd
22-2 MANUAL TRANSMISSION General Information GENERAL INFORMATION 22100010113 Items Vehicles with 4G63 engine Vehicles with 4D56 engine Transmission model R5M21-5 R5M21-5 Type 5-speed, floor-shift 5-speed,
More informationActive On demand Coupling (AOC) Clutch unit and control module Signals
Page 1 of 5 09: Differential Electronic Module (DEM) XC90, 2007, D5244T4, TF-80SC AWD, L.H.D, YV1CM714671338226, 338226 26/3/2013 PRINT 09: Differential Electronic Module (DEM) Active On demand Clutch
More informationSSR200 Zongshen 200cc Dirt Bike (VIN PREVIX LZSJ)
Page 1 of 19 Product Information Baja Web > Product Information > Parts Lists > DIRTBIKE > SSR200 Zongshen 200cc Dirt Bike (VIN PREVIX LZSJ) SSR200 Zongshen 200cc Dirt Bike (VIN PREVIX LZSJ) SSR200 Zongshen
More informationData Unit Value Coolant temperature 0.436V (130 ) ~4.896V (-40 )
149000 153 1. ENGINE DATA LIST Data Unit Value Coolant temperature 0.436V (130 ) ~4.896V (40 ) Intake air temperature 40~130 (varies according to ambient air temperature or engine mode) Idle speed rpm
More informationPurposes of a Drive Axle Assembly
Differentials Purposes of a Drive Axle Assembly To transmit power from the drive shaft to the wheels To turn the power flow 90 degrees on RWD cars To allow the wheels to turn at different speeds while
More informationNo. Description No. Descreption
1 Handle Bar 14 Hex. Bolt with Flanged Face M6x25 2 Throttle Body 15 Hex. Bolt with Flanged Face M6x20 3 Plastic Piece for Throttle Cable 16 Adjusting Screw 4 Upper Throttle Body Housing 17 Tightening
More informationAUTOMATIC TRANSMISSIONS Mitsubishi F3A20 Series TRANSMISSION APPLICATION TABLE
Article Text ARTICLE BEGINNING AUTOMATIC TRANSMISSIONS Mitsubishi F3A20 Series APPLICATION TRANSMISSION APPLICATION TABLE Vehicle Application Transmission Model Colt 3-Speed (1990-94)... F3A21 Colt Vista
More informationService Bulletin No. 2874
MODEL TYPE SECTION/GROUP DATE SUBJECT 102 E / E4500 / J4500 Series Coaches Service Information 04--Brakes MERITOR BRAKE CALIPER SERVICE PARTS CHART Dec. 24, 2003 CONDITIONS may be purchased from MCI Service,
More informationTRANSFER CASE Mitsubishi Montero APPLICATION DESCRIPTION TESTING 4WD INDICATOR CONTROL UNIT (MONTERO) DETECTION SWITCH
TRANSFER CASE 1993 Mitsubishi Montero 1991-94 TRANSFER CASES Mitsubishi Dodge; Ram-50 Mitsubishi; Pickup, Montero APPLICATION TRANSFER CASE APPLICATIONS TABLE Application (1) Transmission Model Dodge 1991-93
More informationLIMITED SLIP DIFFERENTIAL INSTALLATION
Installation of the limited slip gear can be done with axle out of car or with car lifted to gain access from underneath. Refer to repair manual for proper lifting instructions if car is to be lifted.
More informationManual Transmission/Driveline. Final Review
Manual Transmission/Driveline Final Review 1. The Pressure Plate is a spring-loaded device that presses the clutch disc against the flywheel. 2. The clutch Release Mechanism allows the driver to disengage
More information1999 Toyota RAV DRIVE AXLES AWD & FWD Axle Shafts - RAV4 & RWD Axle Shafts - MR2. AWD & FWD Axle Shafts - RAV4 & RWD Axle Shafts - MR2
1999-2000 DRIVE AXLES AWD & FWD Axle Shafts - RAV4 & RWD Axle Shafts - MR2 DESCRIPTION & OPERATION On RAV4 models, axle shafts transfer power from transaxle to front wheels (FWD), or front and rear wheels
More informationHR930 Rotary Rake. Illustrated Parts Breakdown. Tongue & Main Frame. Gearbox & Tine Arm
HR0 Rotary Rake Illustrated Parts Breakdown Page Page Page Page Page Page Tongue & Main Frame Guards Gearbox & Tine Arm Axle Assembly Rotary Gearbox PTO Shaft 0//0 Tongue & Main Frame 0 0 0 0 Ref# Description
More informationTO INDEX DIFFERENTIAL FRONT DIFFERENTIAL CARRIER OIL SEAL (4WD) FRONT DIFFERENTIAL CARRIER ASSEMBLY (4WD) REAR DIFFERENTIAL CARRIER OIL SEAL
TO INDEX DRIVE LINE / AXLE DIFFERENTIAL DIFFERENTIAL SYSTEM PRECAUTIONS.............................................. OPERATION CHECK......................................... PROBLEM SYMPTOMS TABLE.................................
More information1 RS-300/D 320/D 340/D 350H Parts Manual
300/D 320/D 340/D 350H Parts Manual Table Of Contents Three Point Hitch / Hitch Frame Assembly... 3 Tongue Pull Hitch Assembly... 7 Main Gearbox... 11 Crank Handle & Gear... 13 Hydraulic Lift... 15 Rotor
More information1. General Description
1. General Description A: SPECIFICATIONS 1. Type Transmission gear ratio Front reduction gear Rear reduction gear 2. TRANSMISSION GEAR OIL Recommended oil Final Transfer 5-forward speeds with synchromesh
More informationRear Drive Axle and Differential
Page 1 of 13 Rear Drive Axle and Differential GENERAL Item Part Number Description A - Electronic rear differential B - Open rear differential 1 - Rear driveshaft 2 - Electronic rear differential 3 - RH
More informationAUTOMATIC TRANSMISSION (5AT)
(5AT) GENERAL 1. General To improve the dynamic performance and fuel efficiency of the vehicle, a new 5-speed automatic transmission is developed. The features of this new automatic transmission are as
More informationDIFFERENTIALS & AXLE SHAFTS
DIFFERENTIALS & AXLE SHAFTS 2001 Chevrolet Camaro 2000-01 DRIVE AXLES General Motors Differentials & Axle Shafts Chevrolet; Camaro Pontiac; Firebird DESCRIPTION & OPERATION Drive axle is a semi-floating,
More informationView Catalogs Online at
Catalog ML125-5 2015Edition ML125-5 Frame Parts 12551-1 Grip, LH 12551-2 Clutch Lever Comp. 12551-3 Handlebar Switch, LH 12551-4 Rearview Mirror, LH 12551-5 Rearview Mirror, RH 12551-6 Handlebar Switch,
More information1. GENERAL INFORMATION
368001 023 1. GENERAL INFORMATION DSI M78 Automatic Transmission is based on the transmission in the vehicle with D20DT engine for EURO III or EURO IV. Differences: changed some components (torque converter
More informationMANUAL TRANSMISSIONS Mitsubishi F4M20, F5M20, F5M30 & KM200 Series TRANSMISSION APPLICATION
Article Text ARTICLE BEGINNING MANUAL TRANSMISSIONS Mitsubishi F4M20, F5M20, F5M30 & KM200 Series APPLICATION TRANSMISSION APPLICATION Vehicle Application Transmission Model Chrysler Motors (2WD) 4-Speed
More informationCLUTCH Nissan 240SX DESCRIPTION PEDAL HEIGHT & FREE PLAY ADJUST CLUTCH ASSEMBLY R & I Clutch. Pathfinder, Pickup, 240SX, 300ZX
CLUTCH 1990 Nissan 240SX 1990 Clutch Pathfinder, Pickup, 240SX, 300ZX DESCRIPTION Clutch is of dry, single disc type, with a diaphragm spring type pressure plate. Clutch release bearing is prelubricated.
More informationMTMANUAL TRANSMISSION GENERAL 1. SPECIFICATIONS. 1) General Specifications. 2) Tightening Torque MANUAL TRANSMISSION
03-3 MT GENERAL 1. SPECIFICATIONS 1) General Specifications 2) Tightening Torque 03-4 OVERVIEW AND OPERATION PROCESS 1. OVERVIEW 4WD Features 1. All gears use the helical type and high strength materials.
More informationU340E AND U441E AUTOMATIC TRANSAXLES
ASSIS U340E AND U441E AUTOMATIC TRANSAXLES -41 U340E AND U441E AUTOMATIC TRANSAXLES DESCRIPTION The new model uses 2 types (U340E, U441E) of automatic transaxle. A U340E automatic transaxle is provided
More informationIlustrated Parts List
Spicer Drive Axles Ilustrated Parts List Spicer All Wheel 4 x 4 Drive System AXIP-0400 November 1999 Page to Insert The Spicer 4x4 Drive System Axle models and other equipment covered in this publication
More informationJK 8 Lug Front Locking Hub Conversion Kit
JK 8 Lug Front Locking Hub Conversion Kit Kit #3034411 w/ Performance Rotors Kit #3034410 w/ Performance Slotted Rotors Kit #3034412 w/ Big Brake Kit Kit #3034413 w/ Big Brake Kit and Slotted Rotors Important
More informationView Catalogs Online at
ML125-5 Frame Parts 12551-1 Grip, LH 12551-2 Front Brake Lever Comp. 12551-3 Handlebar Switch, LH 12551-4 Rearview Mirror, LH 12551-5 Rearview Mirror, RH 12551-6 Handlebar Switch, RH 12551-7 Clutch Lever
More informationOutput Shaft Assembly COMPONENTS
MT140 Component Parts (Output Shaft Assembly Output Shaft Assembly COMPONENTS DISASSEMBLY OF OUTPUT SHAFT ASSEMBLY 1. REMOVE SLEEVE FROM OUTPUT SHAFT Using SST, remove the sleeve from the output shaft.
More informationDescription. Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
LT0K (LT0K P) FIG GASKET SET Suzuki Worldwide Motorcycle-ATV Page: of 0 0-0 -00-0B0-0B0 -A0 -E00-000 -0B0 0-000 0-000 0-00 00-00 00-00 00-00 Gasket Set Gasket, Cylinder Head Gasket, Cylinder Gasket, Clutch
More information10.Front Differential (APTRAC Type Limited Slip Differential)
10.Front Differential (APTRAC Type Limited Slip Differential) A: GENERAL The limited slip differential (LSD) automatically limits the differential action and distributes torque to the left and right wheels
More informationThe parking brake is an electrically actuated system that operates drum brakes integrated into the rear brake discs. The
Page 1 of 15 Published: Oct 22, 2004 Parking Brake COMPONENT LOCATIONS Item Part Number Description 1 Clutch pedal position sensor (manual transmission models only) 2 Parking brake indicators (all except
More informationPart No. Part No. Part No. Part No. Part No. Description
Model T Tool List Part No. Part No. Part No. Part No. Part No. Description L4681 Lug nut speed wrench - Walden Worchester T1243 Headlight rim removal tool T1349 Hub cap wrench T1387 Adjustable wrench T1902
More informationELECTRONIC CONTROL SYSTEM. 1. General CH-16 CHASSIS - U340E AUTOMATIC TRANSAXLE
CH-16 ELECTRONIC CONTROL SYSTEM 1. General The electronic control system of the U340E automatic transaxle consists of the controls listed below. System Clutch Pressure Control (See page CH-20) Line Pressure
More information25-1 PROPELLER SHAFT CONTENTS GENERAL INFORMATION... 2 SEALANT... 2 SERVICE SPECIFICATIONS... 2 SPECIAL TOOL... 2 LUBRICANT... 2 PROPELLER SHAFT...
25-1 PROPELLER SHAFT CONTENTS GENERAL INFORMATION... 2 SERVICE SPECIFICATIONS... 2 LUBRICANT... 2 SEALANT... 2 SPECIAL TOOL... 2 PROPELLER SHAFT... 3 25-2 PROPELLER SHAFT - General Information/Service
More information2010 Jeep Truck Compass 4WD L4-2.4L
1 of 8 3/18/2013 5:21 PM 2010 Jeep Truck Compass 4WD L4-2.4L Vehicle» Transmission and Drivetrain» Drive Axles, Bearings and Joints» Axle Shaft Assembly» Service and Repair» Half Shaft - Removal» Front
More informationDISASSEMBLY AND ASSEMBLY (Continued)
205-03-23 Front Drive Axle/Differential Ford 8.8-Inch Ring Gear 205-03-23 49. Measure the ring gear backlash at four places to obtain a consistent reading. 1 Mount the special tools on the indicator base.
More informationSERVICE SPECIFICATIONS
TO INDEX SERVICE SPECIFICATIONS SERVICE SPECIFICATIONS STANDARD BOLT HOW TO DETERMINE BOLT STRENGTH......................... SPECIFIED TORQUE FOR STANDARD BOLTS.................... HOW TO DETERMINE NUT
More information3. Front Axle FRONT AXLE. A: REMOVAL 1) Lift-up the vehicle and remove the front wheels. 2) Unlock the axle nut. DS-17
FRONT AXLE DRIVE SHAFT SYSTEM 3. Front Axle A: REMOVAL 1) Lift-up the vehicle and remove the front wheels. 2) Unlock the axle nut. 6) Remove the disc rotor from hub. If the disc rotor seizes up within
More informationSee SPECIFICATIONS & PROCEDURES article in WHEEL ALIGNMENT. Lower Ball Joint 1-22 ( ) Upper Ball Joint 6-39 ( )
Page 1 of 9 ARTICLE BEGINNING DESCRIPTION Front suspension uses coil springs with integral shock absorbers. Coil springs are mounted between the upper control arms and vehicle frame. A stabilizer bar controls
More informationHMD v Power Feed with Coolant HMD v Type I plug, Power Feed with Coolant
0925202 HMD925 20v Power Feed with Coolant 0925302 HMD925 20v Type I plug, Power Feed with Coolant b a 5 HOOKS TO COOLANT INDUCER 8 7 9 29 3 0b 0a 0 36 23 8 7 3 2b 2a 2 a 7 Part / Serial Number Label 33
More informationU140E AND U241E AUTOMATIC TRANSAXLE
CH-125 U140E AND U241E AUTOMATIC TRANSAXLE DESCRIPTI The 02 Camry line-up uses the following types of automatic transaxles: 2AZ-FE U241E 1MZ-FE U140E These automatic transaxles are compact and high-capacity
More information1994 Mitsubishi Eclipse GS
APPLICATIONS CHRYSLER MOTORS MANUAL TRANS OVERHAUL - MITSUBISHI W5M & W6M SERIES MANUAL TRANSMISSIONS Mitsubishi W5M31, TRANSMISSION APPLICATIONS (CHRYSLER MOTORS) Vehicle Application Transmission Model
More informationAxle Components. Demand the original. Axle Components Driveshaft Components Repair Kits
Axle Components Driveshaft Components Repair Kits Axle Components OE Quality Driveline Components Designed for Chrysler RAM Products www.demand.com Axle Components Driveshaft Components Repair Kits Only
More informationMAINTENANCE MANUAL DP-265
MAINTENANCE MANUAL DP-265 Drive Gears Sisu Axles, Inc. Autotehtaantie 1 P.O. Box 189 FIN-13101 Hämeenlinna Finland Phone int + 358 204 55 2999 Fax int + 358 204 55 2900 DP265DG.PDF (2/2003) k Table of
More informationSUSPENSION AND AXLE Specifications (Front/2WD)
A20 SUSPENSION AND AXLE Specifications (/2WD) Cold tire inflation pressure Pressure kpa (kgf/cm2, psi) Chassis ground clearance RN80L TRMDEA RN80L TRMDEK Clearance mm (in.) RN80L TRSDEA RN80L TRSDEK RN80L
More informationPOWER TRAIN 2-1 CONTENTS AYC SYSTEM... 9 CLUTCH... 2 MANUAL TRANSMISSION... 3 PROPELLER SHAFTS... 4 FRONT AXLE... 5 REAR AXLE... 6
2-1 POWER TRAIN CONTENTS CLUTCH................................ 2 MANUAL TRANSMISSION............... 3 Transmission Control....................... 3 PROPELLER SHAFTS................... 4 FRONT AXLE...........................
More informationParts Description 2 1/2 Ton Multi-Fuel Part Number NSN
Parts Description 2 1/2 Ton Multi-Fuel Part Number NSN Filter, M49C Fuel Tanker 4330-00-983- CP20452-0 0998 Tube, M49C Fuel Tanker Pickup Element, Air cleaner 2940-00-804-10912373 7898 Cable, Engine Stop
More informationFRONT AXLE 26-1 CONTENTS GENERAL INFORMATION... 2 HUB AND KNUCKLE ASSEMBLY SERVICE SPECIFICATIONS... 4 DRIVE SHAFT LUBRICANTS...
26-1 FRONT AXLE CONTENTS GENERAL INFORMATION.................. 2 SERVICE SPECIFICATIONS................. 4 LUBRICANTS.............................. 4 SEALANTS AND ADHESIVES.............. 5 SPECIAL TOOLS...........................
More informationAxle Components. Demand the original. Axle Components Driveshaft Components Repair Kits
Axle Components Driveshaft Components Repair Kits Axle Components OE Quality Driveline Components Designed for Chrysler RAM Products www.demand.com Axle Components Driveshaft Components Repair Kits Only
More informationCruise control. Introduction WARNING. Indicator lights Cruise control operation. More information: In this section you ll find information about:
Cruise control Introduction In this section you ll find information about: Indicator lights Cruise control operation The cruise control helps maintain an individually stored constant speed when driving
More informationSMF / DSF / DTF SMF / DSF / DTF 200
2006 SMF / DSF / DTF 200 1 The drawings in this parts book have been scaled so that parts can be easily recognized. 1 CYLINDER ASSY 2 CYLINDER ASSY Ref # Part # Description 1 410 0001A CYLINDER HEAD COVER
More informationREMOVAL TF REMOVE TRANSFER INDICATOR SWITCH (a) Remove the switches and gaskets. HINT: Indicator switch:
20 NO. 1 NO. 2 F043499 REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag
More informationTSM54/52 MANUAL TRANSMISSION
3B-1 SECTION 00 3B TSM54/52 MANUAL TRANSMISSION Table of Contents GENERAL INFORMATION... 3B-3 Overview... 3B-3 Specifications... 3B-4 System components... 3B-5 Shifting mechanism... 3B-17 Diagnostic information
More information1990 SUSPENSION Front ES250, LS400
SUSPENSION - FRONT Article Text 1990 Lexus LS 400 For Lextreme Copyright 1998 Mitchell Repair Information Company, LLC Thursday, January 29, 2004 04:56PM ARTICLE BEGINNING 1990 SUSPENSION Front ES250,
More informationMGE Series Generators. Model MGE12000ROU. Parts Breakdown. NM Products Corporation 2002 All Rights Reserved
MGE Series Generators Model MGE12000ROU Parts Breakdown NM Products Corporation 2002 All Rights Reserved Remarks on Parts Catalog 1. This parts catalog contains all parts for the MITSUBISHI GENERATOR MGE12000-ROU.
More informationTooth Clutches. Series 5H and 55H-P Pressure Applied Tooth Clutch. Stationary Cylinder for Dry Operation or in Oil. Series 5H and 55H-P
Series 5H and 55H-P Series 5H and 55H-P Pressure Applied Tooth Clutch Stationary Cylinder for Dry Operation or in Oil Features Tooth clutch gives positive drive with no slip Shielded bearings need no lubrication
More informationSA 8 FRONT AXLE HUB COMPONENTS
SA8 FRONT AXLE HUB COMPONENTS SA9 REMOVAL OF FRONT AXLE HUB 1. REMOVE COTTER PIN, LOCK NUT CAP AND BEARING LOCK NUT (a) Remove the cotter pin and lock nut cap. (b) Loosen the bearing lock nut while depressing
More informationCopyright, 1941, Hudson Motor Car Co. I. Printed in U. S. A.
INTRODUCTION Hudson Standard Flat Rate Manual covers a system of selling maintenance work at definite prices (see conversion table, page VI) and labor time allowances. Each individual operation is identified
More informationENGINE GENERAL ENGINE GENERAL GENERAL OVERVIEW AND OPERATION PROCESS 1. STRUCTURE...
GENERAL 1. STRUCTURE... 3 OVERVIEW AND OPERATION PROCESS 1. ENGINE CONTROLS COMPONENTS... 2. INTAKE SYSTEM COMPONENTS... 3. EXHAUST SYSTEM COMPONENTS... 4. LUBRICATION SYSTEM COMPONENTS... 5. COOLING SYSTEM
More information