John Deere TLS TLS Tractors MANUAL

Transcription

1 John Deere TLS - TLS Tractors MANUAL 00

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3 John Deere TLS - TLS Tractors Blade, pivot frame Hydraulics Tractor fit-up, mounting Operation, maintenance Previous hydraulic system Attachments Safety, warranty Industrial Drive, Box 0 Regina, Sask. Canada SP B fx degelman@degelman.com SAFETY The safety instructions that follow pertain only to this specific equipment. You should be aware of agricultural & industrial safety especially related to heavy equipment. If you are not familiar with safety procedures then you should get training. Improper use will result in maiming or death. 00

4 JD , p

5 00 Qty 0 ft 6/ Dlock blade 00 ft 00 ft 00 ft 0 Angling cap Bolt / x gr Lock nut / grc Relief valve brkt Depth shoe Pin / lg Lynch pin / lg 60 Cutting edge ft 606 6ft 6 ft 60 ft 0 Plow bolt / x / as Lock nut / unitq required 06 Pivot frame Wear bushing 6 6 p

6 Hydraulics, / x x / Lift cylinder JD , 6- Previous cylinder set on page 6 Barrel 6 Lock ring 66 Open cap Lock nut / unf unitq 66 Piston 6 0 Rod & clevis Clevis pin 6 Shld bolt / x / Flat washer. Seal kit 000 Lift hydraulic kit 6, x 6 x / Angle cylinder 6 Barrel Lock ring 6 Open cap Lock nut / unf unitq 6 Piston 6 0 Rod & clevis Clevis pin 6 Shld bolt / x / Flat washer. Seal kit 00 Angle hydraulic kit 6 p 00

7 JD , 6- Qty Relief valve Bolt/6x/ (6) (0) Relief (0) (6) Flat washer /6 Lock washer /6 (6) (6) Nut /6 Angle Lift () () Lift Angle () () Install behind brkt (0) (0) (6) continued (6) continued 6 EL / m JIC x ORB TEE / m JIC Connector / m JIC x ORB TEE / m JIC x JIC x ORB EL / m JIC x / NPT 6 Quick coupler (0) hose length in inches 6 Hose / x 6 Hose / x 6 Hose / x 0 6 Hose / x 6 6 Hose / x 0 6 Hose / x 6 66 Hose / x mxf Coloured hose markers, packs Use different coloured tape to mark sets of hydraulic hoses. Use one or two tapes to indicate lifting or retracting hoses. () () () () Tape elbow to quick coupler with teflon tape 00 p

8 Used on some older tractors JD , 6-00 Hardware JD use & JD 6- use & All WD 6 - Front Bracket for: JD 6- TLS JD - TLS IVT Mounting Holes All MFWD & IVT 6 - Front Bracket for: JD JD 6- JD - IVT To use with JD's drawbar drop down kit- #RE6 The drop down kit is used with Group tires: 0/0R0,.R6, 0/0R6, 0.R, 0/R, 60/0R, /0R, 00/0R Flange on outside Stop block Stop block must contact drawbar Drawbar Bar on inside Exact arrangement of shims may vary Top row of holes on hanger Front of mainframe bolt bar IVT Models Only: rd & th square holes on rear frame p rd & th square holes on All IVT Models

9 JD , 6-00 Qty 0 Main frame 00 Front hanger Bolt / x / Lock washer / Nut / Right hand axle brkt Bolt M0 x 60 () in behind 6 Front brkt 00 JD or JD 6- TLS For JD Bolt / x / Lock washer / For JD 6- Bolt M0 x 60 Lock washer M0 00 Rear frame 0 Hose clip Bolt / x / 6 Lock washer / 6 Nut / 6 0 Stop block holder Carriage bolt / x Lock washer / Nut / Apply Shim /6 () here for some older tractors Bolt / x () With drop down kit Bolt M0 x 60 () Bolt M0 x 60 () in behind 6 Stop block 00 Shim 6mm 6 0 Shim mm Bolt / x 0 Flat washer / Lock washer / 6 Nut / 6 Axle bracket 66 Bolt bar Bolt / x Lock washer / Nut / Bolt M0 x 60 Lock washer M0 Shim plate () Bolt / x (6) Bolt M0 x 0 () Some older tractors Shim /6 With drawbar drop down kit Shim plate 6 Bolt / x Bolt M0 x 0 06 Pin, main to pivot Bolt / x / 0 Lock washer / Nut / On rear frame On main frame Main & rear frame bolt hole alignment p6

10 JD , 6-00 Dlock Rear frame 00 0 Dlock c/w... 0 Wedge 6 Compression spring Roll pin 0 DL linkage plate/bush 6 Bolt / x / 0 DL bushing Lock nut / 0 UHMW plastic block 00 Lock pin 0 DL handle 6 p

11 Mounting JD , 6- Dlock closing Take clip pin off Line tractor up over the rear/main frames. Make sure Dlock is open, clip pin is put back on and handle is stored. Use the handle to close the latch Drive forward so that the front bracket pin is just behind the front hanger's hook. It should be lined up so you can drive into the front hanger when it is raised up. Hook up the hydraulics. Note the second position for the final movement of closing Raise the front hanger by extending the lift cylinders so the pin and hook are level. Secure with clip pin Put handle away Drive forward until the pin is in the front hanger. Now close the lift cylinders. This will raise up the rear frame. Take off clip, close the Dlock, attach clip then store the handle. There should be a /" gap Make sure Dlock is closed properly To disengage: - RAISE THE BLADE - Open the Dlock - Extend lift cylinder to lower rear frame - Lower main frame to ground - Back out to clear front hanger 6- Unhook hydraulics WARNING It is vital to raise the blade before opening Dlock. If you don't the rear frame will fall. p

12 Operation, maintenance Record your serial number & blade width TORQUE 00 JD 6-00, 6- Before using for the first time Lube all points Torque all hardware to correct setting Check hardware torque & hydraulics after the first hrs & again after hrs Ensure tread setting & steering angle stops set correctly Before using each time Check: If all points lubricated All components attached securely Condition of cutting edge Depth shoe wear Hydraulics; Tractor s oil reservoir Condition of hoses, lines & fittings Bleeding hyd Bleed hydraulics of air. Cycle the hydraulics several times and hold the cylinders at full extent for several seconds. Soft uneven ground Depth shoe low Blade high Depth shoes,, or ft Rear end weights & Tire inflation If needed, balance out your tractor by ballasting the rear end. You may need to raise the tire pressure in the front wheels. Consult your tractor's manual. Floatation mode Cold weather Hard even ground Depth shoe high Blade low Here are some of the things you can do with your hyd system in float position; Skim the top of pavement Run on the skid shoes Back drag Cycle the cylinders several times to warm up system. Metric thread specs M Thread pitch all hardware TORQUE SETTINGS All hardware; Hex head, Plated, Gr. UNC (imperial) or P. (metric) Hoses; /, ends / JIC female swivel Unless stated otherwise Imperial Size / /6 / 0 /6 0 0 / /6 / / 0 / Metric Size Grade ft lb SAE ft lb Hyd. fitting Size / ft lb p / 0

13 Lubrication Lube all points and mechanisms after every hr of use. Lube both sides 00 Lube with: Grease Spray lubricant Angle cap Lift cyl JD , 6- Dlock Lft cyl Pivot pin, pivot/main frm Angle cyl Angle cyl Previous hyd. cylinders, / x x / Lift cylinder 6 Barrel Lock nut / unf unitq 6 Piston Lock ring Open cap 6 0 Rod & clevis Clevis pin 6 Shld bolt / x / Flat washer. 6 Seal kit / x / 6 6, x 6 x / Angle cylinder These cylinders were the set used before the current set already described. This system is painted black and the current cylinders are yellow. 6 Barrel Lock nut / unfunitq 606 Piston 6 Lock ring 6 Open cap 6 0 Rod & clevis Clevis pin 6 Shld bolt / x / Flat washer. 6 Seal kit x / p

14 JD , 6-00 Options Decals & reflectors 6 Warning decal, Falling Blade 00 Degelman logo / lg 0 Red reflector 6 / Amber reflector / lg 0 6/ blade decal Bracket only used for blades without integrated brackets 6 6 Place washers on pin to fill gap Top extension ft ft ft ft Bolt / x 6 Flat washer / Nut / Flat washer / Silage extension ft ft ft ft 6 Bracket Bolt / x / 6 Flat washer / 6 Lock washer / 6 Nut / 0 Extension ft Bolt / x Lock washer / Nut / 6 0 Side plate Bolt / x Lock washer / Nut / p

15 KILLED, INJURED OR SAFE? Safety JD , 6- YOUR CHOICE You are responsible for your own safety. If you are not familiar with basic agricultural & industrial safety, you must get training. Owners of equipment must by law give operating instructions to other operators such as family members or a hired hand. Making any design changes to equipment could cause a hazard and damage your machine. Wear proper safety equipment. Have handy; First aid kit Fire extinguisher Before working on machine: Turn tractor off Set controls in neutral Remove ignition key Clean all reflectors and lights HYDRAULIC Keep all parts clean. Replace worn or damaged parts. Don t try any makeshift repairs. Before operating check that everything is tight and not broken. Wear gloves and eye protection when searching for leaks. Use a piece of wood or cardboard but not your hand. High pressure oil will penetrate your skin. If that happens you risk serious injury. BLADE Lower blade to the ground when not in use. Keep clear of blade when tractor is running. Keep hands & feet away from under blade. Turn engine off when hooking up hydraulics and engaging DLOCK during mounting or dismounting. TRANSPORTING Lift blade up then hold with safety chain. Make sure SMV sign & reflectors are clean. Use your hazard lights. 00 (060) WARRANTY Degelman Industries warrants this product to the original owner for a period of one () year parts and labour and two () years parts from the date of purchase. All matters related to the warranty of our products must be handled through the authorized selling dealer. Warranty does not cover normal wear of the machine components or damages caused by lack of maintenance or misuse, and is subject to the following provisions. REPLACEMENT PARTS: Will be warranted for a period of ninety (0) days. WARRANTY ON MACHINES USED FOR CUSTOM WORK, RENTALS OR INDUSTRIAL USE: Will be warranted as stated above, with the exception that it will be for a period of ninety (0) days only. TIRES: Will be adjusted for warranty by tire manufacturer. LABOUR: Any labour subject to warranty must be authorized by a Degelman representative before work is started. Warranty labour allowance and rates will be handled according to established warranty service policy. GOVERNMENT LEGISLATION: Warranty terms and conditions are subject to Provincial or State legislation. MODIFICATIONS: Warranty will be void if any component is altered or modified, unless written authorization is granted by Degelman Industries Limited. WARRANTY ON ATTACHED EQUIPMENT: No responsibility will be assumed for whatever damages may occur to persons, tractors or property. p