Graco Supply Systems. Sealant and Adhesive Supply Systems with NXT Technology

Transcription

1 Graco Supply Systems Sealant and Adhesive Supply Systems with NXT Technology

2 Graco Supply Systems with NXT Technology Discover the next generation of bulk supply systems Graco Supply Systems reliably deliver one-component sealants, adhesives and other medium to high-viscosity materials from pails or drums to metering and dispensing systems. Designed with innovative features plus advanced pump and air motor technologies, Graco Supply Systems help maximize your plant s production capacity. Easy to Service Smart design and simple features reduce time spent on maintenance Tandem Control Improve productivity by operating two supply systems in tandem NXT Air Motor The next generation of Graco air motors Long-lasting and durable Modular air valve eliminates stalling DataTrak Control Tracks material usage and flow Provides pump runaway protection Integrated Air Controls Conveniently located easy to see, easy to use Check-Mate or Dura-Flo Pump Cartridge design makes packings easy to replace Platen Design Minimizes leftover material and reduces waste Long-lasting, one-piece platen seals are easy to replace Integrated Drum Air Blow-Off Reduces downtime with quick, easy drum changes 2 Graco D60 Supply System

3 Designed to Reduce Your Cost of Ownership Minimize maintenance and streamline operations Because Graco Supply Systems are engineered and built with high-quality parts, you reduce maintenance time, maximize uptime, and benefit from longer equipment life. A complete line of Graco Supply Systems Features that reduce your cost of ownership: Optional MaxLife coatings and seals triple the life of the standard offering Durable NXT Air Motor lasts ten times longer than its predecessor Common and shared parts throughout rams and air motors provide low carrying costs, even when multiple configurations are used within a plant Electric tandem systems significantly reduce downtime with advanced monitoring and control systems L20c Lightweight, elevator ram on a cart. For low-volume applications of low-viscosity materials that do not require extra pressure. Air controls raise pump up, gravity forces platen down. Easy-tomove cart for added mobility. Ideal for construction sites. S20 For low-volume in-plant applications of medium to highviscosity materials. May be used as a feed package in more complex systems. S20c Offers the same features and benefits as the S20, but includes a cart for added mobility. Features that make Graco Supply Systems easy to use: Quick placement of drum or pail Integrated air controls offer easy-to-see, easy-to-use controls Intuitive user interface Platen wipers can be replaced in seconds Pump s quick-disconnect coupler, turnbuckle mount and pump cartridge packings let you service the pump without removing it from the ram Optional sensors and light tower let operator know when it s time to change the drum Optional electric tandem filter monitoring and electric depressurization allow complete control over the tandem system D60 For medium to high-viscosity materials. Provides higher down-force and larger pail capacity than the S20. D200 For high-volume in-plant applications of medium to high-viscosity materials. D200s For heavy-duty, high-volume applications of high-viscosity materials. Larger 6.5-in ram posts provide more down-force for difficult-to-move materials. 3

4 A Full Line of Supply Systems Technical Specifications Models L20c S20 S20c Platens 20 l (5 gal) 20 l (5 gal) 20 l (5 gal) Check-Mate Pumps C5 C11 C20 C38 C61 C5 C11 C20 C38 C61 C5 C11 C20 C38 C61 Dura-Flo Pumps Not Available Not Available Not Available DataTrak Control Tandem Display Operation Manual Op. Man. Tandem Repair Manual Rep. Man. Tandem Not Available Not Available Not Available Available Pneumatic Not Available Not Available Not Available Not Available Not Available 4

5 Technical Specifications Models D60 and D60i D200 and D200i D200s and D200si Platens 20 l (5 gal) 30 l (7 gal) 60 l (16 gal) 20 l (5 gal) 30 l (7 gal) 60 l (16 gal) 30 gal EPDM 200 l (55 gal) EPDM, PTFE, Neoprene 30 gal EPDM 200 l (55 gal) EPDM, PTFE, Neoprene Check-Mate Pumps C5 C11 C20 C38 C61 C5 C11 C20 C38 C61 C5 C11 C20 C38 C61 C5 C11 C20 C38 C61 C14 C26 C82 C14 C26 C39 Dura-Flo Pumps D30 D31 D46 D57 D30 D57 D30 D57 D31 D46 D12 D15 D22 D30 D31 D32 D40 D45 D46 D57 D34 D44 D67 DataTrak Control Tandem Display Operation Manual Available Available Electric and Pneumatic Available Available Electric and Pneumatic Available Available Electric and Pneumatic Op. Man. Tandem Repair Manual Rep. Man. Tandem

6 Advanced Controls The Rules Have Changed Advanced, intuitive controls The electronic controls on Graco Supply Systems help you monitor and control critical factors through an easy-to-use interface. Tandem Display Module. Improved efficiency and control. The Tandem Display Module allows you to configure your supply systems to operate in tandem for better productivity and improved uptime. Automatic electric crossover eliminates downtime you get double the material volume before you need to change drums or pails Easy user interface puts the operator in total control Only one Tandem Display Module needed for two systems DataTrak Control. More control than ever. Graco Supply Systems are available with DataTrak, an intelligent integrated electronic monitoring system. DataTrak puts you in control by: Tracking and displaying material usage and volumetric flow, telling you how much material is left in the drum Providing pump diagnostics, indicating when it s time for routine maintenance Providing pump runaway protection by monitoring pump speed and automatically shutting off the pump 6

7 Fluid Control Module Graco s user display and fluid control module allow you to monitor and control critical process variables including: Electronic control of depressurization and recirculation Optional filter pressure tracking and monitoring to warn of potential rips or plugs Integrated Air Controls Modular design One convenient, easy-to-use location One-touch blow-off provides easy drum replacement Optional two-button interlock 7

8 Platen and Wiper Options A modular approach gives you added flexibility Graco platens are designed with a modular approach. You can easily interchange platen components if you need to switch pail sizes or materials. Choose flat or dual flat wipers for 20, 30 or 60-liter pail sizes or o-ring wiper style for 200-liter drums. Platen ordering information To order genuine Graco parts, call your local Graco distributor or call Graco at Assembled Platens (single wiper) l (5-gal) Nitrile l (5-gal) Polyurethane l (5-gal) PTFE l (7-gal) Nitrile l (7-gal) Polyurethane l (7-gal) PTFE l (16-gal) Nitrile l (16-gal) Polyurethane l (16-gal) PTFE Assembled Platens (dual wiper) l (5-gal) Nitrile l (5-gal) Polyurethane l (7-gal) Nitrile l (7-gal) Polyurethane l (16-gal) Nitrile l (16-gal) Polyurethane gal EPDM l (55-gal) Neoprene l (55-gal) EPDM l (55-gal) EPDM with PTFE-coated platen Platen with flat single wiper Replacement Kits (single wiper) l (5-gal) Nitrile l (5-gal) Polyurethane l (5-gal) PTFE l (7-gal) Nitrile l (7-gal) Polyurethane l (7-gal) PTFE l (16-gal) Nitrile l (16-gal) Polyurethane l (16-gal) PTFE Replacement Kits (dual wiper) l (5-gal) Nitrile l (5-gal) Polyurethane l (7-gal) Nitrile l (7-gal) Polyurethane l (16-gal) Nitrile l (16-gal) Polyurethane gal EPDM l (55-gal) Neoprene l (55-gal) EPDM l (55-gal) EPDM with PTFE-coated platen 8 Platen with flat dual wiper

9 Graco Supply Systems with NXT Technology NXT Air Motor the next generation of Graco air motors The NXT Air Motor sets a higher standard for long-lasting durability. In fact, the NXT Air Motor is proven to last 10 times longer than its predecessor, the Graco King. NXT Technology: Less pulsation for better results NXT Air Motor technology provides a smooth, rapid changeover for a more consistent bead and less downtime. Highest technology air motor on the market Low air consumption for increased efficiency External valve access allows for easy servicing and online replacement to minimize downtime Patented exhaust manifold reduces noise and icing up to 50% quieter than previous models A B NXT TECHNOLOGY C D CURRENT STANDARD MOTORS TIME (milliseconds) A B C D Less than 1 15 of a second changeover! Quick changeover and recovery with less pulsation Pressure spike at changeover Longer changeover causing pulsation New small NXT Air Motors Graco s line-up of smaller rams including the L20c, S20 and S20c, are available with smaller-size diameters. Noise-reduction technology The quiet, low-noise NXT Air Motor operates around 87 decibels, while other comparable motors operate up to 103 db(a) db(a) 103 db(a) NOISE LEVEL dba db(a) NXT 6500 Low-Noise KING COMPETITOR * All pressures 100 psi 9

10 Selecting the Right Graco Supply System How to choose the right pump for your material Use these charts to select the pump that s right for your material 1) Select your required outlet pressure 2) Select your flow rate 3) Choose a Graco Supply System based on where these points intersect 7000 (483) CheckMate Pumps (Medium to High-Viscosity) 6000 (414) PRESSURE PSI (Bar) 5000 (345) 4000 (276) 3000 (207) C (138) 1000 (69) C39 C (3.8) 2 (7.6) 3 (11.4) 4 (15) 5 (18.9) 6 (22.7) 7 (26.5) C14 8 (30.3) 9 (34.1) FLOW gpm (lpm) PUMP COLOR KEY C82 C14 C26 C (483) Dura-Flo Pumps (Low to Medium-Viscosity) 6000 (414) PRESSURE PSI (Bar) 5000 (345) 4000 (276) 3000 (207) D40 D31 D30 D46 D45 D (138) D15 D (69) D12 D6 D (7.6) 4 (15) 6 (22.7) 8 (30.3) 10 (37.9) 12 (45.4) 14 (53) 16 (60.6) 18 (68.1) FLOW gpm (lpm) PUMP COLOR KEY 10 D6 D10 D12 D15 D22 D30 D31 D32 D40 D45 D46

11 Reliable. Easy to Use. Easy to Service. Check-Mate Pump for medium to high-viscosity materials NEW Xtreme Coupler Quick-disconnect coupler for easy maintenance NEW Optional Enclosed Wet Cup Prevents seal contamination and allows recirculation Reduces maintenance and extends seal life Replaceable Outlet Fitting Reduces repair costs Piston Valve with Floating Piston Seal For maximum pressure balance over a range of material viscosities Replaceable Seat Minimizes service costs NEW Cartridge Throat Packings Allows for easy servicing without removing from ram Cast Outlet and Inlet Housing Improves structural integrity Hard Part Coatings Standard Severe Duty coating on rods and cylinder maximizes wear life NEW optional MaxLife coating triples pump life over standard offering Floating Priming Plate Provides uniform flow Dura-Flo Pump for low to medium-viscosity materials Quick-Disconnect Coupler Reduces maintenance time Manually Adjustable Wet Cup Extends packing life by tightening packing nut Stainless Steel Chrome Rod Process provides over three times the life of chrome SST rods Cartridge Packings Easily removable cartridge holds packings and allows for quick repairs High-Volume Piston Improves flow for higher viscosity coatings 11

12 Pump Configurators and Specifications Use Graco s numbering system Graco s numbering system helps you simplify the ordering process. Just follow the diagrams below to select the parts you want. You ll have your order built easily and accurately in no time. Check-Mate Pumps P 68 L C S Product Identifier P = Check-Mate Pumps Pump Ratio 05 = 5:1/ 200cc motor / 60cc lower 11 = 11:1/ 400cc motor / 60cc lower 14 = 14:1/3400cc motor / 500cc lower 20 = 20:1/ 700cc motor / 60cc lower 23 = 23:1/ 2200cc motor / 200cc lower 26 = 26:1/6500cc motor / 500cc lower 29 = 29:1/ 3400cc motor / 250cc lower 36 = 36:1/ 3400cc motor / 200cc lower 38 = 38:1/1200cc motor / 60cc lower 39 = 39:1/ Premier / 500cc lower 40 = 40:1/2200cc motor / 100cc lower 55 = 55:1/6500cc motor / 250cc lower 61 = 61:1/1800cc motor / 60cc lower 63 = 63:1/3400cc motor / 100cc lower 68 = 68:1/6500cc motor / 200cc lower 82 = 82:1/ Premier / 250cc lower Motor/DataTrak L = Low Noise / No DataTrak R = Low Noise / with DataTrak Sensors S = Integrated Sensors Lower Material C = Carbon Steel S = Stainless Steel Life M = MaxLife S = Severe Duty Dura-Flo Pumps P 68 L C S Product Identifier P = Dura-Flo Pumps Pump Ratio 06 = 6:1/ 3400cc motor/ 1000cc lower 10 = 10:1/ 6500cc motor/ 1000cc lower 12 = 12:1/3400cc motor / 580cc lower 15 = 15:1/3400cc motor / 430cc lower 21 = 21:1/ 3400cc motor / 430cc lower 22 = 22:1/ 6500cc motor / 580cc lower 30 = 30:1/3400cc motor / 220cc lower 31 = 31:1/2200cc motor / 145cc lower 32 = 32:1/ 6500cc motor/ 430cc lower 34 = 34:1/ Premier / 580cc lower 41 = 41:1/3400cc motor/ 180cc lower 44 = 44:1/ Premier / 430cc lower 45 = 45:1/ 6500cc motor/ 290cc lower 46 = 46:1/ 3400cc motor/ 145cc lower 57 = 57:1/6500cc motor/ 220cc lower 67 = 67:1/ Premier / 290cc lower Motor/DataTrak H = High-Level, Integrated Sensors L = Low Noise C = Low Noise/with Remote DataTrak Lower Material C = Carbon Steel Life M = MaxLife S = Stainless Steel S = Severe Duty 12

13 Check-Mate and Dura-Flo Pumps All Check-Mate and Dura-Flo pumps have Ultra-High Molecular Weight Polyethylene (UHMWPE) and PTFE or leather packings. For urethanes and some silicones, an optional all-ptfe packing kit is available. Check-Mate Lowers Pump C5 60 cpm 1.0 Pump Ratio 5:1 60cc Air Motor NXT200 PSI CS SST 500 L 200 C S C11 C20 C :1 60cc 20:1 60cc 38:1 60cc NXT400 NXT700 NXT Product Identifier L = Check-Mate Lowers C :1 60cc 40:1 100cc 63:1 100cc 23:1 200cc NXT1800 NXT2200 NXT3400 NXT No No Lower Volume 060 = 60cc Check-Mate 100 = 100cc Check-Mate 200 = 200cc Check-Mate 250 = 250cc Check-Mate 500 = 500cc Check-Mate :1 200cc 68:1 200cc NXT3400 NXT Lower Material C = Carbon Steel S = Stainless Steel C :1 250cc 55:1 250cc 82:1 250cc NXT3400 NXT6500 Premier Life M = MaxLife S = Severe Duty C :1 500cc NXT C :1 500cc NXT C :1 500cc Premier 3900 Dura-Flo Lowers Pump 60 cpm Pump Ratio Air Motor PSI CS SST L 200 C S D31 D46 D21 D30 D57 D67 D15 D32 D44 D :1 145cc 46:1 145cc 21:1 220cc 30:1 220cc 57:1 220cc 67:1 290cc 15:1 430cc 32:1 430cc 44:1 430cc 12:1 580cc NXT2200 NXT3400 NXT2200 NXT3400 NXT6500 Premier NXT3400 NXT6500 Premier NXT No No Product Identifier L = Dura-Flo Lowers Lower Volume 145 = 145cc Dura-Flo 180 = 180cc Dura-Flo 220 = 220cc Dura-Flo 290 = 290cc Dura-Flo 430 = 430cc Dura-Flo 580 = 580cc Dura-Flo 10X = 1000cc Dura-Flo Lower Material C = Carbon Steel S = Stainless Steel D22 D34 D :1 580cc 34:1 580cc 10:1 1000cc NXT6500 Premier NXT Life M = MaxLife S = Severe Duty 13

14 Components of the Graco Supply System E Pipe Manifold D Fluid Regulator F Supply Hoses G Supply Pump A Nozzle or Tip B Dispense Valves C Dispense Hoses Graco D200 Supply System Other factors to consider when choosing a supply system Major Components: Selection Factors: Equipment Options: A B C D E F G Nozzle Dispense Dispense Fluid Pipe Supply Supply or Tip Valves Hoses Regulators Manifold Hoses Pumps Size, shape Usage Viscosity Viscosity Volume Viscosity Container size and type of - Manual Volume Pressure Pressure Volume Volume fluid flow - Automatic Length Volume Location Length Viscosity pattern - Robotic Pressure Chemical Drops Pressure Pump location - Shot Flexibility compatibility Chemical Chemical Chemical Pressure Chemical compatibility compatibility compatibility Volume compatibility Nozzles Mechanical gun Steel, SST Mastic Steel Steel, SST Priming piston Tips Pneumatic gun Pipe JIC regulator SST Pipe, JIC Double ball Extensions Nozzle Flexible hoses Pressure Pipe Flexible hoses Ram mount Brushes - Extrusion - PTFE compensating Tubing - PTFE Single or - Spray - Buna valve Sizes - Buna dual wipers - Length - Nylon - Nylon Drum empty - Orifice - Moisture-Lok - Moisture-Lok options Auto crossover 14

15 Ordering Information Accessories Common Accessories C59518 Pump Outlet Check Valve Kit (includes elbow, check valve, and union) Floor Stand C59547 High Pressure Filter (includes 6000 psi, 30 mesh filter and two pressure gauges) C07063 Ball Valve - 3/4-in npt, 4500 psi C07048 Ball Valve - 1/2-in npt, 5800 psi Plastic Shield - 20L (10-pack) Plastic Shield - 200L (10-pack) Outlet Check Kits Used on stainless steel Check-Mate 60 and 100 Displacement Pumps Used on carbon steel Check-Mate 100 Displacement Pumps Used on carbon steel Check-Mate 200 and 250 Displacement Pumps Used on stainless steel Check-Mate 200 and 250 Displacement Pumps Used on carbon steel Check-Mate 500 Displacement Pumps Used on stainless steel Check-Mate 500 Displacement Pumps D200 Series Accessories Drum Stop Kit Drum Roller Kit C32463 Saddle Clamps (D200s only) Heavy-Duty Drum Clamp Kit (D200s only) Clamshell Drum Holder Kit (D200s only) Low/Empty Sensor Kit Pneumatic Crossover Kit - 3-in ram Pneumatic Crossover Kit in ram gal Platen Cover Enclosed Wet Cup Recirculation Kit Air Controls DataTrak and Electric Tandem Accessories Remote DataTrak Kit, VAC - S Remote DataTrak Kit, VDC - S Remote DataTrak VAC Kit - D200 and D Remote DataTrak VAC Kit - D200s Remote DataTrak VDC Kit - D200 and D Remote DataTrak VDC Kit - D200s Low/empty Sensor Kit - D200s Tandem A-side VAC Kit - D200 and D Tandem B-side Kit - D200 and D Tandem A-side VDC Kit - D200 and D Tandem A-side VDC Kit - D200s Tandem A-side VAC Kit - D200s Tandem B-side Kit - D200s Pneumatic Crossover Kit - D Pneumatic Crossover Kit - D200s Pneumatic Crossover Kit - D Pneumatic Crossover Kit - S Low/empty Sensor Kit - D200 and D Low/empty Sensor Kit - S Tandem Light Tower Kit DataTrak Light Tower Kit Tandem Depressurization Kit Tandem Depressurization Kit - Stainless Remote DataTrak Module Tandem Display Module Fluid Control Module - Tandem Ram CAN cable (0.4 m) CAN cable (0.6 m) CAN cable (15 m) Check-Mate and Dura-Flo Lowers Check-Mate Lowers Available Seal Kits Lower Enclosed PTFE Enclosed Part # Material Coating Wet Cup Throat Piston Intake Complete Complete Wet Cup Kit L060CS Carbon Steel Severe Duty None L060CM Carbon Steel MaxLife L060SS Stainless Steel Severe Duty None None L060SM Stainless Steel MaxLife None L100SS Stainless Steel Severe Duty None None L100SM Stainless Steel MaxLife None L100CS Carbon Steel Severe Duty None L100CM Carbon Steel MaxLife L200SS Stainless Steel Severe Duty None L200SM Stainless Steel MaxLife L200CS Carbon Steel Severe Duty None L200CM Carbon Steel MaxLife L250SS Stainless Steel Severe Duty None L250SM Stainless Steel MaxLife L250CS Carbon Steel Severe Duty None L250CM Carbon Steel MaxLife L500SS Stainless Steel Severe Duty None L500SM Stainless Steel MaxLife L500CS Carbon Steel Severe Duty None L500CM Carbon Steel MaxLife Dura-Flo Lowers Lower Complete Part # Material Coating Seal Kit L145SS Stainless Steel Severe Duty L180SS Stainless Steel Severe Duty L220SS Stainless Steel Severe Duty L290SS Stainless Steel Severe Duty L430CS Carbon Steel Severe Duty L430SS Stainless Steel Severe Duty L430SM Stainless Steel MaxLife L580CS Carbon Steel Severe Duty L580SS Stainless Steel Severe Duty L580SM Stainless Steel MaxLife

16 ABOUT GRACO Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products move, measure, control, dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication, commercial and industrial settings. The company s success is based on its unwavering commitment to technical excellence, world-class manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco offers systems, products and technology that set the quality standard in a wide range of fluid handling solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication, and dispensing sealants and adhesives, along with power application equipment for the contractor industry. Graco s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market. GRACO LOCATIONS MAILING ADDRESS P.O. Box 1441 Minneapolis, MN Tel: Fax: AMERICAS MINNESOTA Worldwide Headquarters Graco Inc th Avenue N.E. Minneapolis, MN EUROPE BELGIUM European Headquarters Graco N.V. Industrieterrein-Oude Bunders Slakweidestraat Maasmechelen, Belgium Tel: Fax: ASIA PACIFIC AUSTRALIA Graco Australia Pty Ltd. Suite 17, 2 Enterprise Drive Bundoora, Victoria 3083 Australia Tel: Fax: CHINA Graco Hong Kong Ltd. Shanghai Representative Office Room 118 1st Floor No.2 Xin Yuan Building No.509 Cao Bao Road Shanghai, The People s Republic of China Tel: Fax: INDIA Graco Hong Kong Ltd. India Liaison Office Room 432, Augusta Point Regus Business Centre 53 Golf Course Road Gurgaon, Haryana India Tel: Fax: JAPAN Graco K.K Hayabuchi Tsuzuki-ku Yokohama City, Japan Tel: Fax: KOREA Graco Korea Inc. Shinhan Bank Building 4th Floor #1599 Gwanyang-Dong, Dongan-Ku, Anyang-si, Korea Tel: Fax: SALES/ DISTRIBUTION/ SERVICE Call today for product information or to request a demonstration GRACO ( ) or visit us at Graco Inc. is registered to I.S. EN ISO 9001 North America Customer Service Fax Graco Inc Rev. C 10/09 All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks are used for identification purposes and are trademarks of their respective owners.