Know-how makes the difference. High performance. Ball Valves
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- Dwain Franklin
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1 Know-how makes the difference High performance Ball Valves
2 With Dansk Ventil Center as your business partner, you are always guaranteed a wide and well sorted product range and a unique technical know-how Product development is a key factor for DVC, ensuring you the best products at any time Long service Stainless steel Value for money Blow-out proof stem Minimum drop of pressure FIRE SAFE API th What is important to you, when you buy ball valves? What about: Long service? Easy to clean? Stainless steel? Value for money? Blow-out proof stem? Minimum drop of pressure? DVC stainless steel ball valves are characterized by their unique Triple-Sealing system and their all-round usage. The ball valves are available in a wide range of dimensions. All these benefits you will get with DVC ball valves. It is your assurance for a prosperous business. 2 Know-how makes the difference
3 Unique SealMax Triple-Sealing stem packing system ti static devices stem-to-ball and stem-to-body as standard. 2 tistatic stem with pyramid segment in CTFE as first stage sealing 45o slope. The 45o slope gives a bigger contact surface and forces the gasket to seal in both direction. 3 High temperature FKM O-ring as second stage sealing element. Also insures perfect seal at vacuum use. 4 Smooth stem finish reduces seal friction and operating torque prolonging service intervals. 5 V-ring in multiple layers expanding sideways and offering the third stage sealing element. 6 Gland of stainless steel equalizes the compressive forces on the sealing system. 7 Belleville washers keep the sealing system functional during changing pressures and temperatures Live load. 8 Stem nut compresses the entire stem system to make the sealing optimal. 9 Lock saddle stabilizing the stem nut avoiding loosening during operation. Why does the SealMax stem packing last longer than ordinary stem seals? DVC found, during years of experience, that PTFE +25% Carbon makes the seat rings last longer. The wear/tear resistance is improved and the maximum temperature is higher than virgin PTFE. Therefore DVC decided to use PTFE +25% Carbon as standard gasket material, not only at the ball seats, but also at the stem packing. High performance gaskets together with the unique SealMax design has made DVC ball valves one of the best and most reliable ball valves on the marked with the longest service intervals possible. 3 Know how makes the difference
4 3-piece ball valve sealing construction Many ball valve designs uses the ball seat together with an outer ring to seal the body against the Connection flange. DVC ball valves has the PTFE body gasket placed in its own recess. This prevents any kind of displacement of the gasket and ensures a perfect seal even at high pressure (125 bar *). * DN15-25 BODY RECESS BODY GASKET PTFE SEAT GASKET PTFE +25% Carbon The ball valve seat is unique. The seat combines both strength and flexibility. The seat is thick enough to withstand deformation during high pressure. Yet it is shaped to perform perfect flexibility against the ball surface to ensure drop tight sealing in any situation. To prevent any kind of hydraulic pressure to build up between connection flange and seat, the seat has been designed with pressure equalizations holes around the edge. Larger ball valves means larger seat rings. This causes the seat rings bend during high pressure. To prevent this from happening, DVC ball valves have a precision made stainless steel seat back-up ring**. This allows the seat ring to be smaller in diameter and much stronger. The pressure rating is as high as 69 bar**. **DN BODY GASKET PTFE BACKUP RING AISI316 SEAT GASKET PTFE +25% Carbon Know-how makes the difference
5 3-piece ball valve for cooling applications By some simple modifications to our standard ball valves Type 1310 and 1311 it is possible to use these directly in systems with cooling agents. The lowest acceptable temperature the standard stainless ball valve can be used at is -38oC. Type 1310 Type 1311 DN15 - DN100 Pressure relief hole Pressure relief hole is drilled to the ball to prevent hydraulic pressure from damaging the seats in case of expanding fluids/cooling agents. Special locking device are mounted on to the stem nut to fasten the existing locking plate. This prevents the locking plate from getting damaged even in the case of icing. Closed stem extension TSM are mounted for the bigger size valve*. This prevents any kind of moist to enter the dynamic stem gasket and prevents this from getting damaged in case of icing. Locking Device Benefits of using a standard ball valve should be found in the cost reduced installation it provides. Standard ball valves are significant cheaper than specially designed cryogenic ball valves. Even the flow value is much higher compared to a cryogenic seat valve and the ball valve can be welded directly into the system saving money for flanges and gaskets. *1311 DN Heating jacket for Type 1311 DVC offers a complete range of Heating jackets for Type PCS. stainless steel ball valve DN15 to DN100FB. Heating Jacket Type 1311 If the medium is in risk of crystallization, at low temperature, a heating jacket might be the best solution. The heating jacket is welded directly onto the valve body which gives you the best possible heat transmission compared to traditional heat tracing. Customers choice of heating medium steam/water/ hot water etc. The Heating Jackets are designed to operate at 6 bar pressure. DN15 - DN100 Heating Jacket : Welded on to Type 1311 (stainless) Material : AISI304 Connection : 3/4 BSPP male connection Others on request Pressure : Max 6 bar Medium : Steam/hot water Standard ball valve program with Triple-Sealing stem packing Type 1210/ / /1440 Size 1/4 to 2-1/2 RB - 1/4 to 2 FB 1/4 to 4 RB or FB DN 15 to DN 200 FB Pressure 1/4 to 1 1/4 RB = 125 bar 1/4 to 1 1 1/2 to 2 1/2 RB = 100 bar 1 1/4 to 2 2 1/2 to 4 DN 15 to DN 50 DN 65 to DN 200 RB = 125 bar RB = 100 bar RB = 69 bar PN 40 PN 16 Vacuum use Yes, 1.3 mbar absolute Yes, 1.3 mbar absolute Yes, 1.3 mbar absolute Material 1210 WCB / 1310 CF8M 1211 WCB / 1311 CF8M 1441 WCB / 1440 CF8M Seat PTFE + 25% Carbon PTFE + 25% Carbon PTFE + 25% Carbon Connection Thread, Butt weld Thread, Butt weld Flang DIN2633 / 2635 Top works ISO-5211, with bracket Stem: 900 DD ISO-5211, direct mounting. ISO-5211, direct mounting. Stem: 450 Square Stem: 450 Square Approval CE, 3.1, Fire safe, EU1935/ FDA, ATEX, TA-luft CE, 3.1, Fire safe, EU1935/ FDA, ATEX, TA-luft CE, 3.1, Fire safe, EU1935/ FDA, ATEX, TA-luft 5 Know how makes the difference
6 Ball valve for regulating service...v-notch ball V-notch ball DN15-DN100 For a various numbers of regulating applications DVC offers standard 3-pcs ball valves mounted with V-notch ball. The V-notch ball will ensure an almost Eq% flow characteristic and can be found with different V-notch profiles (30 0, 60 0, 90 0 and others). This will give you an opportunity to trim your flow perfectly or even change the flow value of an already installed control valve within minutes. This will also allow you to convert an existing ON/OFF function ball valve into a perfect control valve. DVC offers a wide range of pneumatic or electrical solutions to control the V-notch ball valve. Please ask for a detailed brochure for V-notch control valves or look into our web page PID m 3/h PID BAR FLOW 90 o 60 o 30 o Application Flow control - Steam (Max 7 barg) PTFE+25% Carbon (Max 9 barg) PEEK - Liquid (-20 o C to 220 o C) - Oil (-20 o C to 220 o C) - Gas/air (-20 o C to 220 o C) Application Pressure control/bypass valve - Liquid (-20 o C to 220 o C) - Oil (-20 o C to 220 o C) - Gas/air (-20 o C to 220 o C) - Vacuum (1,3 mbar absolute) PID o C Example of temperature regulating on a heat exchanger. Media type: Steam, hot water, hot oil, ice water, glycol ect. 6 Know-how makes the difference
7 Manuel control valve with V-notch ball Manual control valve NEW 30 o 60 o 90 o Manual control lever with scale DVC has developed a convenient and simple economical manual operation control valve. The solutions are suitable for process applications that does not demand dynamic adjustment. DVC lockable levers are made from AISI304 stainless steel. Scale is 0-100% open, mounted on top of the valves ISO top. Position can be fixed by bolt/nut. Accessories - Position indication - Stem extension DVC lockable levers are available for Type 1210/1310 and Type 1211/1311. Others on request. Limit Switch - Inductive double sensor Bracket - for inductive switch. Robust construction - 5/6mm AISI304. Corrosion resistance - made from corrosion resistant stainless steel. Easy mounting - only requires M6 thread in ball valve stem. Compact design - only requires a minimum of height above ball valve. Perfect 90 0 turn - due to design the handle stops at exactly 0 0 and No modification of handle needed. Handle lock can still be used. Limit Switch - Mechanical Bracket - for mechanical switch box. Robust construction - 4mm AISI304. Corrosion resistance - made from corrosion resistant stainless steel. Easy mounting - only requires M6 thread in ball valve stem. Perfect 90 o turn - due to design the handle stops at exactly 0 and No modification of handle needed. Handle lock can still be used. Stem extensions - T handle Stem extension - for 3-PCS Ball Valve. Robust construction - 3/4mm AISI304. Corrosion resistance - made from corrosion resistant stainless steel. Easy mounting - does not require any modification of stem. Easy insulation - due to cylindrical shape it is easy to insulate around the stem extension. Perfect 90 0 turn - due to design the handle stops at exactly 0 0 and Know how makes the difference 7
8 Know-how makes the difference Dansk Ventil Center A/S Product Range Ball Valves Butterfly Valves Soft Seated Butterfly Valves Metal Seated Y-angle Globe Control Valves Thin Wafer Check Valves Pneumatic Actuators Electrical Actuators Brackets for Actuators Limit Switches Level Gauges - Reflex & Transparent Dansk Ventil Center A/S is committed to meet the needs of customers with focus on environment and sustainability. Through continuous improvement, we strive to find new total cost ownership solutions in close cooperation with our customer. Dansk Ventil Center is located in the northern part of Europe, in the heart of Denmark. Visit us at and learn more about Dansk Ventil Center and our products. Dansk Ventil Center A/S Ferrarivej 14 DK-7100 Vejle Denmark Tel.: Fax: mail@dvcas.dk Web:
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