Pneumatic Cylinders. 32 to 125 mm According to ISO 15552
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1 aerospace climate control electromechanical filtration fluid & gas handling hydraulics pneumatics process control sealing & shielding Pneumatic Cylinders 32 to 125 mm According to ISO Catalogue PDE3570TCEN
2 Important Before attempting any external or internal work on the cylinder or any connected components, make sure the cylinder is vented and dis connect the air supply in order to ensure isolation of the air supply. Note All technical data in this catalogue are typical data only. Air quality is essential for maximum cylinder service life (see ISO 8573). WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice. SALE CONDITIONS The items described in this document are available for sale by, its subsidiaries or its authorized distributors. Any sale contract entered into by Parker will be governed by the provisions stated in Parker s standard terms and conditions of sale (copy available upon request). 2
3 Contents Contents Page Product Overview Cylinder Technical Data Cylinder Size and Selection Guide Cylinder Dimensions Order Code Cylinder Order Code Mountings Mounting Dimensions Sensors Cylinder Seal Kits Air Quality Specification
4 Standard Cylinders ISO Global product range The P1F Series meets the specifications of the ISO standard. This means full interchangeability to any cylinder anywhere around the globe. P1F will be available throughout the extensive worldwide Parker Hannifin organisation for the benefit to you and your customers. Features Smooth profile or Tie-Rods design. Bore sizes mm. Corrosion resistant design with end plates and barrel in sandblast and anodised aluminium. Stainless steel piston rod. Polyurethane seal technology inside. Cushioning stainless steel screws on same side. New adjustable pneumatic and mechanical cushioning system reduces the noise caused by the impact of the piston on the end covers. Full range of mountings available. Full range of,drop-in sensors available. Design Variants Smooth profile - P1F-S, P1F-K The P1F in bore sizes Ø32 to Ø125 mm is a smooth profile designed cylinder with magnetic piston used for standard temperature -20 C to +80 C. Utilising internal composite technology to save weight, while assuring the high performance and functionality expected of an ISO cylinder. With aluminum sandblast front and rear end plates, PTFE coated steel bearing with stainless steel piston rod, pneumatic cushioning and magnetic piston with Polyurethane seals as standard this is our industrial profile ISO cylinder. Smooth profile - P1F-A Similar to the smooth profile version but in an ATEX variant and a restricted temperature range -20 C to +60 C. For applications in explosive atmosphere, like silos, oïl and gas... II 2GD c T4 120 C Tie-Rods round profile - P1F-T, P1F-N Similar to the smooth profile version but in a Tie-Rods design for heavy duty applications. Round tube is made in anodised aluminium; Tie-Rods in stainless steel as a standard. 4
5 High temperature option All seals in the high temperature version of P1F are developed and validated for continuous operation up to +150 C. The combination of the seal geometry and the FKM (fluoro elastomers) material ensures reliable and long service life. High temperature cylinders have no magnetic piston and cannot be ftted with sensors (the magnetic field strength in high temperatures is too low to ensure correct reliable sensor function). The key for reliable operation of pneumatic cylinders in high temperatures is the seal and grease system. Low temperature option All seals in the low temperature version of P1F are developed and validated for continuous operation down to -40 C. Polyurethane PUR seal technology and specifically formulated grease support performance and reliability for low temperature applications. As standard supplied with a magnetic ring in the piston for proximity sensing. Seals engineered for low temperature in polyurethane formulated specifically for optimal performance in the temperature range -40 C to +80 C. Metallic scraper option In environments where the piston rod may be coated with resin, ice, cement, sugar crystals, dough, etc., primarily in timber handling, refrigerated/chilled transport, cement industry, chemicals and food and drinks a metal scraper in combination with a hard-chromium plated piston rod is the right decision in temperature ranges from -30 C to +80 C. FKM scraper option For use in applications where chemicals may affect the scraper in the front end cover, an option with a scraper in FKM (fluoro elastomers) for better chemical resistance must be used in temperature ranges from -10 C to +80 C. With rod locks - P1F-L, P1F-H With an air/spring rod lock allowing the piston rod to be braked or locked in any position. Incorporating a powerful piston rod locking device, which clamps the piston rod and locks it in position in static, H version or in dynamic, L version. The locking device is a spring lock with an air pressure release and is integrated into the front plate of the cylinder. In the absence of an air signal pressure, full holding force is applied to the piston rod. Fully integrated in the front end cap for the L version, added as an accessories for the H version. Air Reservoirs - P1F-P The air reservoirs are produced by a cylinder tube and two standard rear end plates and used, e.g. together with throttle valves to achieve a timer function in a pneumatic system. The delay of time will be varied by changing the throttle valve and by the size of the air reservoir. With a well functioning throttle valve and a suitable air reservoir it would be possible to achieve an accuracy of ± 5%. The reservoir is also used to equal pressure variants into system and to handling short extreme air consumptions without functional disorders. The air reservoirs could also be used together with check valves in order to retain a pressure which is essential for safety reasons. 5
6 Technical Data Cylinder forces Bore/piston rod [mm] Stroke + = outward stroke - = return stroke Surface area [cm²] Max theoretical force in N in relation to applied pressure in bar / / / / / / / Cylinder air consumption Bore/piston rod [mm] 32/12 (G1/8) 40/16 (G1/4) 50/20 (G1/4) 63/20 (G3/8) 80/25 (G3/8) 100/25 (G1/2) 125/32 (G1/2) Stroke Surface Air consumption in l/mm in relation to applied pressure in bar area [cm²] extending, - retracting free air consumption for 1 cycle, 10 mm inward and 10 mm outward Weight Cyl.-bore P1F-S/A/L/H P1F-T Moving parts Adder for rod lock [mm] Base 0 mm [kg] per 100 mm [kg] Base 0 mm [kg] per 100 mm [kg] Base 0 mm [kg] per 100 mm [kg] P1F-H [kg] Ø Ø Ø Ø Ø Ø Ø P1F-L [kg] 6
7 Technical Data Product type Standard cylinder according to ISO Bore size mm Stroke length mm Versions Double acting Cushioning Adjustable air cushioning Position sensing Proximity sensor Installation ISO cylinder and piston rod mountings Operating and environmental data For best possible service life and trouble-free operation dry filtered compressed air to ISO :2010 quality should be used. This specifies a dew point of + 3 C for indoor operation (a lower dew point should be selected for minus Operating medium temperature operation and we recommend the use of an inline dryer) and is in line with the air quality from most standard compressors with a standard filter. Operating pressure 1 to 10 bar Standard temperature version: -20 C to +80 C Metal scraper wiper seal: -30 C to +80 C Ambient temperature High temperature version: -10 C to +150 C With FKM wiper seal: 1-10 C to +80 C Low temperature version: -40 C to + 80 C Further lubrication is normally not necessary. If additional lubrication is introduced it must be continued. Hydraulic oil type Pre-lubricated F F HLP (DIN ISO 11158). Viscosity by 40 C: 32 mm2/s (cst). Example: Shell Tellus 32 or equal. Corrosion resistance Material and surface treatment selected for typical industrial applications with resistance to corrosion and chemicals. Copyright 2014 The reproduction, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design. E E A D D Material specification Copyright 2014 Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind ohne ausdrückliche Genehmigung verboten. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. C 3 5 End A cover screws Standard Zinc plated steel 13 5 Pos Part Specification 1 End covers Aluminium 2 Cylinder barrel Anodised aluminium (profile or round tube) 3 Piston rod Standard Austenitic stainless steel, DIN X8 CrNiS 18-9 B Optional Chromium plated steel DIN C45E 4 Piston rod nut Standard Zinc plated steel Optional Stainless steel 14 ECO NO: Notes-No. URSPRUNG - COMPARE: HALBZEUG - RAW-MATERIAL: Chromium plated stainless steel DIN X2 CrNiMoN BESCHREIBUNG DIESER ÄNDERUNG GENERAL TOLERANCES: ISO m - H WERKSTOFF - MATERIAL: DESCRIPTION FOR THIS ECO: GEOM. PROD. SPECIFICATIONS: ISO 8015 SURFACE FINISH: ISO 1302 BENENNUNG - TITLE: TOLERANCES OF FORM, ORIENTATION AND LOCATION: ISO 1101 EDGES OF UNDEFINED SHAPE: ISO Pneumatic Division Europe PDE Industriestrasse Filderstadt (Germany) 6 Piston rod seal Standard Polyurethane (TPU-PUR) 1 of Optional Fluoro elastomer (FKM) / Metallic scraper (Brass) 7 Piston Standard Poloxymethylene (POM) Optional Aluminium 8 Magnet Plastic coated magnetic material 9 Piston bearing Standard Poloxymethylene (POM) Optional Polytetrafluoroethylene (PTFE) 10 Piston seals Standard Polyurethane (TPU-PUR) Optional Fluoro elastomer (FKM) 11 Piston bolt Zinc plated steel 12 O-ring piston bolt Standard Nitrile rubber (NBR) Optional Fluoro elastomer (FKM) 13 Piston rod bearing Multilayer Steel / PTFE 14 Cushioning seals Standard Polyurethane (TPU-PUR) Optional Fluoro elastomer (FKM) 15 Cushioning screw Stainless steel DIN X8 CrNiS O-ring cushioning screw Standard Nitrile rubber (NBR) Optional Fluoro elastomer (FKM) 17 O-ring end cover Standard Nitrile rubber (NBR) Optional Fluoro elastomer (FKM) Tie-Rods Austenitic stainless steel, DIN X8 CrNiS 18-9 Tie-Rods nut Zinc plated steel GEPRÜFT CHECKED 1:1 A3 CATALOG DRAWING CUTTED VIEW P1F GEZEICHNET KATALOGZEICHNUNG CUTTED VIEW DRAWN SGa P1F DIMENSIONS IN MM - DO NOT SCALE MASSSTAB SCALE BLATT SHEET FIRST ANGEL PROJECTION BLATTGRÖSSE - SHEET SIZE PROJECT: ISO Cylinder ZEICHN. NR. - DRAWING NO: SK PROD. FAM. CODE REVISION - C B A 7
8 Guide for selecting suitable tubing The selection of the correct size of tubing is often based on experience, with no great thought to optimising energy efficiency and cylinder velocity. This is usually acceptable, but making a rough calculation can result in worthwhile economic gains. The following is the basic principle: 1. The primary line to the working valve could be over sized (this does not cause any extra air consumption and consequently does not create any extra costs in operation). 2. The tubes between the valve and the cylinder should, however, be optimised according to the principle that an insufficient bore throttles the flow and thus limits the cylinder speed, while an oversized pipe creates a dead volume which increases the air consumption and filling time. The following prerequisites apply The cylinder load should be about 50 % of the theoretical force (= normal load). A lower load gives a higher velocity and vice versa. The tube size is selected as a function of the cylinder bore, the desired cylinder velocity and the tube length between the valve and the cylinder. If you want to use the capacity of the valve to its maximum, and obtain maximum speed, the tubing should be chosen so that they at least correspond with the equivalent restriction diameter (see description below), so that the tubing does not restrict the total flow. This means that a short tubing must have at least the equivalent restriction diameter. If the tubing is longer, choose it from the table below. Straight fittings should be chosen highest flow rates. Rates as elbow and banjo fittings cause restriction. The chart below is intended to help when selecting the correct size of tube to use between the valve and the cylinder. Cylinder Ø [mm] Ø200 Ø160 3 Ø125 Equivalent throttling bore Tube ØOut./ØInt. [mm] /16 /15 /14 /13 /12 14/11 12/10 Air flow Qn [Nl/min] Ø / Ø80 Ø63 Ø50 Ø40 Ø32 Ø25 Ø20 Ø16 Ø /6 6/4 5/3 4/2, ,2 0,5 0,8 1,0 1, ,1 0,7 3,7 4 Average speed [m/s] Length of tubing [m] The equivalent throttling bore is a long throttle (for example a tube) or a series of throttles (for example, through a valve) converted to a short throttle which gives a corresponding flow rate. This should not be confused with the orifice which is sometimes specified for valves. The value for the orifice does not normally take account of the fact that the valve contains a number of throttles. Qn is a measure of the valve flow capacity, with flow measured in liter per minute (l/min) at 6 bar(e) supply pressure and 1 bar pressure drop across the valve. 8
9 Example : Which tube diameter should be used? A 50 mm bore cylinder is to be operated at 0.5 m/s. The tube length between the valve and cylinder is 2 m. In the diagram we follow the line from 50 mm bore to 0.5 m/s and get an equivalent throttling bore of approximately 4 mm. We continue out to the right in the chart and intersect the line for a 2 m tube between the curves for 4 mm (6/4 tube) and 6 mm (8/6 tube). This means that a 6/4 tube throttles the velocity somewhat, while an 8/6 tube is a little too large. We select the 8/6 tube to obtain full cylinder velocity. Example : What cylinder velocity will be obtained? A 80 mm bore cylinder will be used, connected by 8 m 12/10 tube to a valve with Qn 1200 Nl/min. What cylinder velocity will we get? We refer to the diagram and follow the line from 8 mm tube length up to the curve for 12/10 tube. From there, we go horizontally to the curve for the Ø80 cylinder. We find that the velocity will be about 0.5 m/s. Example : What is the minimum inner diameter and maximum lenght of tube? For a application a 125 mm bore cylinder will be used. Maximum velocity of piston rod is 0.5 m/s. The cylinder will be controlled by a valve with Qn 3200 Nl/min. What diameter of tube can be used and what is maximum lenght of tube. We refer to the diagram. We start at the left side of the diagram cylinder Ø125. We follow the line until the intersection with Cushioning Characteristics Air cushion is used to absorb kinetic energy due to load and speed at both end of stroke. This typically consists of a threaded needle screw that adjusts into an orifice in the cylinder end plate. By adjusting the screw further into the orifice you lessen the amount of air that can escape in a given time. Slowing the exhaust of air creates back pressure which slows the piston as it enters into the end cushioning seal. The graph is valid for an horizontal movement and the pressure of 6 bar. Speed [m/s] the velocity line of 0.5 m/s. From here we draw a horizontal line in the diagram. This line shows us we need an equivalent throttling bore of approximately 10 mm. Following this line horizontally we cross a few intersections. These intersections shows us the minimum inner diameter (rightside diagram) in combination with the maximum length of tube (bottomside diagram). For example: Intersection one: When a tube (14/11) will be used, the maximum length of tube is 0.7 meter. Intersection two: When a tube ( /13) will be used, the maximum length of tube is 3.7 meter. Intersection three: When a tube ( /14) will be used, the maximum length of tube is 6 meter. Example : Determining tube size and cylinder velocity with a particular cylinder and valve? For an application using a 40 mm bore cylinder with a valve with Qn=800 Nl/min. The distance between the cylinder and valve has been set to 5 m. Tube dimension: What tube bore should be selected to obtain the maximum cylinder velocity? Start at pipe length 5 m, follow the line up to the intersection with 800 Nl/min. Select the next largest tube diameter, in this case Ø10/8 mm. Cylinder velocity: What maximum cylinder velocity will be obtained? Follow the line for 800 Nl/min to the left until it intersects with the line for the Ø40 mm cylinder. In this example, the speed is just above 1.1 m/s. The mass is the sum of internal and external friction, plus any gravitational forces. Work out your expected moving mass and read off the maximum permissible speed at start of cushioning. Alternatively, take your desired speed and expected mass and find the cylinder bore size required. Please note that piston speed at start of cushioning is typically approx. 50 % higher than the average speed and that it is this higher speed which determines the choice of cylinder Max. permissible piston speed at start of cushioning D32 D40 D50 D63 D80 D100 D Mass [kg] 9
10 Cylinder with Rod Lock Function on pressure loss The piston rod lock can be used in all material handling systems where controlled fastening or positioning is required. Additional measures are required for use in safety-related applications (refer to EC Machinery Directive). The piston rod cylinder with brakes is suitable for use in safety-related sections of control systems. The piston rod lock is also suitable for use as a pressure-loss brake for cylinders with suspended loads, for example. Piston rod can be held in position for long periods even with alternating loads, fluctuating operating pressure or leaks in the system. The signal air to the lock unit can be connected directly to the air system or to the supply air for the valve controlling the cylinder in question. For controlled on/off operation of the lock unit, a separate valve, with large exhaust flow capacity, is used. Clean and compact design The front end piece and lock unit form an integrated block, keeping the length of the structure short. The design is easy to clean, sealed and waterproof. The exhaust air from the lock unit can be removed by replacing the filter unit with a connector and hose. This is an advantage in terms of cleaning or when environmental factors are important. Material specification, piston rod locking Dynamic Rod Lock Unit Static Rod Lock Unit Housing Anodised aluminium Anodised aluminium Carriage - Anodised aluminium Lock collars Hardened steel Brass Springs Stainless steel Stainless steel Bore sizes mm UHMWPE plastic - Bore sizes mm Polyurethane PUR - O Rings Nitrile rubber NBR - Scraper ring Polyurethane PUR Polyurethane PUR Air filter Brass / Sintered bronze - Note! If a rod guidance module is to be fitted to the brake and the cylinder, as the piston rod extension (WH dimension) is not in accordance with the ISO standard, the piston rod must be extended to provide the same WH dimension as for the cylinder itself. Cylinder piston rod material must be made in steel or stainless steel chromium plated. Technical data Working pressure: Max 10 bar Max 10 bar Working media: Dry filtered compressed air Dry filtered compressed air Working temperature: -20 to +80 C -20 to +80 C Release pressure 1) : Min 4 bar +/- 10% > 4 bar 1) Signal pressure to inlet port of lock unit Static lock forces Cylinder bore [mm] Lock force [N] dyn. rod lock Lock force [N] static rod lock Ø Ø Ø Ø Ø Ø Ø
11 Locking and breaking The static locking force corresponds to 7 bar pressure. Under certain circumstances, the lock can also be used as a brake for positioning or similar applications. The maximum values set out in the graph must not be exceeded. Speed [m/s] Use as a break The table shows the maximum values for speed and braking mass if the cylinder is used as a brake. The cylinder should not be exposed to additional compressive forces as this significantly reduces the external mass that can be braked. The cylinder does not act as a motor during braking. Heat is generated if the brake is used frequently, and this must be taken into account too Max. permissible piston speed at start of cushioning Ø32 Ø40 Ø50 Ø63 Ø80 Ø125 Ø Mass [Kg] Cushioning Characteristics Air cushion is used to absorb kinetic energy due to load and speed at both end of stroke. This typically consists of a threaded needle screw that adjusts into an orifice in the cylinder end plate. By adjusting the screw further into the orifice you lessen the amount of air that can escape in a given time. Slowing the exhaust of air creates back pressure which slows the piston as it enters into the end cushioning seal. The graph is valid for an horizontal movement and the pressure of 6 bar. The mass is the sum of internal and external friction, plus any gravitational forces. Work out your expected moving mass and read off the maximum permissible speed at start of cushioning. Alternatively, take your desired speed and expected mass and find the cylinder bore size required. Please note that piston speed at start of cushioning is typically approx. 50 % higher than the average speed and that it is this higher speed which determines the choice of cylinder. Separate Rod Locking Device Separate Rod Locking to be mounted on a standard P1F. The cylinder needs to have extended piston rod. Note! Chromium plated piston rod must be used. Cyl.-bore [mm] Rod [mm] Rod extension [mm] Weight [kg] Order Code Ø KC8227 Ø KC8228 Ø KC8229 Ø KC8230 Ø KC8231 Ø KC8232 Ø KC
12 Dimensions Smooth profile design F P1F-S / P1F-A A L12 PP PL EE PP PL E TG 6,8 3,4 5,55 SS E B D KK D4 BA TT RT DIN 439B SW L3 OA VD BG G VA WH L2 G L8 + S D P1F-K WH ZM + 2 x S WL WH WH + S E C WT B Copyright 2014 The reproduction, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design. F 4 Tie-Rods with round profile design P1F-T PP 4 A 3L12 PL 3 2 EE 2 ECO NO: Notes-No. URSPRUNG - COMPARE: BESCHREIBUNG DIESER ÄNDERUNG GENERAL TOLERANCES: ISO m - H DESCRIPTION FOR THIS ECO: GEOM. PROD. SPECIFICATIONS: ISO 8015 SURFACE FINISH: ISO 1302 TOLERANCES OF FORM, ORIENTATION AND LOCATION: ISO 1101 EDGES OF UNDEFINED SHAPE: ISO Pneumatic Division Europe PDE Industriestrasse Filderstadt (Germany) PP PL GEPRÜFT CHECKED GEZEICHNET 1 of 1 A2 HALBZEUG - RAW-MATERIAL: PROD. FAM. CODE WERKSTOFF - MATERIAL: BENENNUNG - TITLE: CATALOG DRAWING ISO P1F-S / -K KATALOGZEICHNUNG ISO P1F-S / -K DRAWN SGa DIMENSIONS IN MM - DO NOT SCALE MASSSTAB SCALE 1:1 BLATT SHEET FIRST ANGEL PROJECTION BLATTGRÖSSE - SHEET SIZE PROJECT: ISO Cylinder ZEICHN. NR. - DRAWING NO: REVISION SK17691 E 1 TG - A 1 E B D KK D5 TT SS BA OA DIN 439B SW L3 RT VD BG D WH L2 G L8 + S G VA P1F-N WH ZM + 2x S WL WH D6 WH + S C WT ØD5 B right 2014 abe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind ohne kliche Genehmigung verboten. Zuwiderhandlungen verpflichten zu Schadenersatz. hte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. A 12 ECO NO: Notes-No. URSPRUNG - COMPARE: BESCHREIBUNG DIESER ÄNDERUNG DESCRIPTION FOR THIS ECO: Pneumatic Division Europe PDE Industriestrasse Filderstadt (Germany) GENERAL TOLERANCES: ISO m - H GEOM. PROD. SPECIFICATIONS: ISO 8015 SURFACE FINISH: ISO 1302 TOLERANCES OF FORM, ORIENTATION AND LOCATION: ISO 1101 EDGES OF UNDEFINED SHAPE: ISO GEPRÜFT CHECKED GEZEICHNET 1 of 1 A2 HALBZEUG - RAW-MAT WERKSTOFF - MATERIA BENENNUNG - TITLE: CATALOG D SGa KATALOGZ DRAWN DIMENSIONS IN MM - DO NOT SCALE MASSSTAB SCALE 1:1 BLATT SHEET FIRST ANGEL BLATTGRÖSSE - SHEET SIZE PROJECT: ISO Cyli ZEICHN. NR. - DRAWIN SK17693
13 Dimensions Dimensions [mm] Cyl.-bore [mm] A ØB d11 ØBA d11 BG ØD D4 ØD5 ØD6 E EE G KK L2 L3 L8 Ø G1/ M10x Ø G1/4 33 M12x Ø G1/ M16x Ø G3/ M16x Ø G3/ M20x Ø G1/ M20x Ø G1/ M27x Cyl.-bore [mm] L12 OA PL PP RT SS SW TG TT VA VD WH WL WT ZM Ø M M8x1 146 Ø M M10x Ø M M14x Ø M M14x Ø M M18x Ø M M18x Ø M M24x2 290 Tolerances [mm] Cyl.-bore [mm] A L8 TG ZM stroke tolerance s 350 mm 350 mm < s 600 mm s > 600 mm Ø32 0 / ± 0.3 ± / Ø40 0 / ± 0.3 ± / Ø50 0 / ± 0.4 ± / Ø63 0 / / ± / Ø80 0 / ± 0.4 ± / Ø100 0 / ± 0.5 ± / Ø125 0 / ± 0.5 ± /
14 Copyright 2014 The reproduction, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design. F Dimensions 4 Dynamic rod lock with smooth profile design P1F-L BG A L3 L12 E 3 LSS EE PP PL 2 RT LX 1 F E SS B D KK G 1/8 D4 TT BA E LE D DIN 439B SW LWH* LVD LK LPL LPP LG LTT LL8 + S G VA TG D * Not ISO to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design. F E D Copyright 2014 Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind ohne ausdrückliche Genehmigung verboten. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. C 4 3 B A Static rod lock with smooth profile design B D KK P1F-H HG PP A L12 HF PL 4 3 DIN 439B SW HKE EE D4 PP PL 2 TT SS BA E 2 L3 HE2 HY 1 HE1 HX TG ECO NO: Notes-No. URSPRUNG - COMPARE: BESCHREIBUNG DIESER ÄNDERUNG GENERAL TOLERANCES: ISO m - H DESCRIPTION FOR THIS ECO: GEOM. PROD. SPECIFICATIONS: ISO 8015 SURFACE FINISH: ISO 1302 TOLERANCES OF FORM, ORIENTATION AND LOCATION: ISO 1101 EDGES OF UNDEFINED SHAPE: ISO Pneumatic Division Europe PDE Industriestrasse Filderstadt (Germany) GEPRÜFT CHECKED GEZEICHNET DRAWN SGa DIMENSIONS IN MM - DO NOT SCALE MASSSTAB SCALE 1:1 BLATT SHEET FIRST ANGEL PROJECTION BLATTGRÖSSE - SHEET SIZE 1 of 1 A2 RT HALBZEUG - RAW-MATERIAL: WERKSTOFF - MATERIAL: BENENNUNG - TITLE: CATALOG DRAWING ISO P1F-L KATALOGZEICHNUNG ISO P1F-L PROJECT: ISO Cylinder ZEICHN. NR. - DRAWING NO: SK PROD. FAM. CODE C F B E A - D REVISION HVD HK BG VA WH G HL8 + S G C C Air reservoir with smooth profile design Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind ohne ausdrückliche Genehmigung verboten. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. B A P1F-P 4 BA Ø VA BG PL G 3 D4 EE L8 + S 2 G PL E VA TG ECO NO: Notes-No. URSPRUNG - COMPARE: BESCHREIBUNG DIESER ÄNDERUNG DESCRIPTION FOR THIS ECO: TT Pneumatic Division Europe PDE Industriestrasse Filderstadt (Germany) RT GENERAL TOLERANCES: ISO m - H GEOM. PROD. SPECIFICATIONS: ISO 8015 SURFACE FINISH: ISO 1302 TOLERANCES OF FORM, ORIENTATION AND LOCATION: ISO 1101 EDGES OF UNDEFINED SHAPE: ISO GEPRÜFT CHECKED GEZEICHNET 1 of 1 A2 HALBZEUG - RAW-MATERIAL: PROD. FAM. CODE WERKSTOFF - MATERIAL: BENENNUNG - TITLE: CATALOG DRAWING ISO P1F-H KATALOGZEICHNUNG ISO P1F-H DRAWN SGa DIMENSIONS IN MM - DO NOT SCALE MASSSTAB SCALE 1:1 BLATT SHEET FIRST ANGEL PROJECTION BLATTGRÖSSE - SHEET SIZE PROJECT: ISO Cylinder ZEICHN. NR. - DRAWING NO: REVISION SK B A Important Pressure Equipment Directive. According (PED) to the directive 2014/68/EU, for uncertified pressure vessels: Max Working pressure x Volume maximized to 50 Bar x litre, i.e. max 10 bar and 5 liter volume. In accordance we therefore maximised the volume to max 5 litre cylinder. TG ØAB 14 L7 AH
15 Dimensions Dimensions [mm] Cyl.-bore [mm] A ØB d11 ØBA d11 BG ØD D4 ØD5 ØD6 E EE G KK L2 L3 L8 Ø G1/ M10x Ø G1/4 33 M12x Ø G1/ M16x Ø G3/ M16x Ø G3/ M20x Ø G1/ M20x Ø G1/ M27x Cyl.-bore [mm] L12 OA PL PP RT SS SW TG TT VA VD WH WL WT ZM Ø M M8x1 146 Ø M M10x Ø M M14x Ø M M14x Ø M M18x Ø M M18x Ø M M24x2 290 Cyl.-bore [mm] LE LG LK LL8 LPL LPP LSS LTT LVD LWH LX Ø Ø Ø Ø Ø Ø Ø Cyl.-bore [mm] HE1 HE2 HF HG HK HKE HL8 HVD HX HY Ø G1/ Ø G1/ Ø G1/ Ø G1/ Ø G1/ Ø G1/ Ø G1/ Tolerances [mm] Cyl.-bore [mm] A L8 TG ZM stroke tolerance s 350 mm 350 mm < s 600 mm s > 600 mm Ø32 0/-0.5 ± 0.3 ± / Ø40 0/-0.5 ± 0.3 ± / Ø50 0/ / ± / Ø63 0/ / ± / Ø80 0/-0.5 ± 0.4 ± / Ø100 0/-0.5 ± 0.5 ±0.4-0/ Ø125 0/-1.0 ± 0.5 ±0.4-0/ P1F-P Cyl.-bore Air volume Air volume per stroke [mm] [cm³] [cm³/100 mm] Ø Ø Ø Ø Ø Ø Ø
16 Order code Order Instructions P 1 F - S M S Product family P1F Rod type cylinder ISO15552 Air port design - BSPP Rod extension or trunnion mounting 0000 without P... Piston rod extension in mm G000 Trunnion mount +90 vs. air ports 7000 Trunnion mount +0 vs. air ports Profile/cylinder design S A 1) K L 2) H 2) T N P Smooth ATEX smooth Smooth with through rod Smooth with dynamic rod lock Smooth with static rod lock Tie-Rods Tie-Rods with through rod Air reservoir Cylinder bore size mm mm mm mm mm mm mm 1) ATEX version is specified for standard temperature range -20 C to +60 C without options 2) use the rod lock cylinder in standard temperature range -20 C to +80 C only in combination with chrome plated piston rod material 3) High and low temp option only with aluminium piston 4) Only in combination with chrome plated piston rod material Standard strokes for all P1F cylinders compliant to ISO 4393 (with the exception of stroke 40 mm) Special strokes up to 2000 mm. Cylinder Stroke. Stroke length in mm (max. 2000) Piston style - Standard with magnet F X A Standard w/o magnet Aluminium with magnet Aluminium w/o magnet Piston Rod material male thread S C R A Stainless steel Chrome plated carbon steel Chrome plated stainless steel*** without (air reservoir) Piston Rod material female thread E F G Stainless steel Chrome plated carbon steel Chrome plated stainless steel*** Temperature range Standard temp. -20 to +80 C M V Polyurethane (PUR) FKM wiper seal -10 to +80 C High Temp. -10 to +150 C F 3) Fluoro elastomere (FKM) Low Temp. -40 to +80 C L 3) 3) 4) Q Metallic *** on request Polyurethane (TPU-PUR) scraper -30 to +80 C Order code Cylinder bore = Standard stroke (mm) = Stroke to special order (mm) P1F-S032MS - P1F-S040MS - P1F-S050MS - P1F-S063MS - P1F-S080MS - P1F-S100MS - P1F-S125MS
17 Mountings Flange MF1 / MF2 1 Foot brackets MS1 2 Pivot bracket with 3 rigid bearing AB7 Swivel eye bracket MP6 4 Clevis bracket MP2 5 Ø32 P1C-4KMB P1C-4KMF P1C-4KMDB P1C-4KMSB P1C-4KMTB Ø40 P1C-4LMB P1C-4LMF P1C-4LMDB P1C-4LMSB P1C-4LMTB Ø50 P1C-4MMB P1C-4MMF P1C-4MMDB P1C-4MMSB P1C-4MMTB Ø63 P1C-4NMB P1C-4NMF P1C-4NMDB P1C-4NMSB P1C-4NMTB Ø80 P1C-4PMB P1C-4PMF P1C-4PMDB P1C-4PMSB P1C-4PMTB Ø100 P1C-4QMB P1C-4QMF P1C-4QMDB P1C-4QMSB P1C-4QMTB Ø125 P1C-4RMB P1C-4RMF P1C-4RMDB P1C-4RMSB P1C-4RMTB Clevis bracket MP4 6 Clevis bracket AB6 7 Pivot bracket with 8 3 and 4 position flange 9 swivel bearing CS7 JP1 Pivot brackets AT4 10 Ø32 P1C-4KMEB P1C-4KMCB P1C-4KMAF P1E-6KB Ø40 P1C-4LMEB P1C-4LMCB P1C-4LMAF P1E-6LB Ø50 P1C-4MMEB P1C-4MMCB P1C-4MMAF P1E-6MB Ø63 P1C-4NMEB P1C-4NMCB P1C-4NMAF P1E-6NB Ø80 P1C-4PMEB P1C-4PMCB P1C-4PMAF P1E-6PB Ø100 P1C-4QMEB P1C-4QMCB P1C-4QMAF P1E-6QB Ø125 P1C-4RMEB P1C-4RMCB P1C-4RMAF Flange trunnion MT5/ MT6 11 Intermediate trunnion MT4 12 Swivel rod eye AP6 13 Clevis AP2 14 Flexo coupling PM5 15 Ø32 P1D-4KMYF Factory fitted P1C-4KRS P1C-4KRC P1C-4KRF Ø40 P1D-4LMYF Factory fitted P1C-4LRS P1C-4LRC P1C-4LRF Ø50 P1D-4MMYF Factory fitted P1C-4MRS P1C-4MRC P1C-4MRF Ø63 P1D-4NMYF Factory fitted P1C-4MRS P1C-4MRC P1C-4MRF Ø80 P1D-4PMYF Factory fitted P1C-4PRS P1C-4PRC P1C-4PRF Ø100 P1D-4QMYF Factory fitted P1C-4PRS P1C-4PRC P1C-4PRF Ø125 Factory fitted P1C-4RRS P1C-4RRC P1C-4RRF Nut MR9 (pack of 10) 16 Zinc plated steel Stainless steel Ø32 P14-4KRPZ P14-4KRPS Ø40 P14-4LRPZ P14-4LRPS Ø50 P14-4MRPZ P14-4MRPS Ø63 P14-4MRPZ P14-4MRPS Ø80 P14-4PRPZ P14-4PRPS Ø100 P14-4PRPZ P14-4PRPS Ø125 P14-4RRPZ P14-4RRPS 17
18 Flange - MF1 / MF2 Intended for fixed mounting of cylinder. Flange can be fitted to front or rear end cover of cylinder. ØFB MF MF Materials: Flange: Surface-treated steel Mounting screws acc. to DIN 6912: Zinc-plated steel 8.8 Supplied complete with mounting screws for attachment to the cylinder. UF D Ø R E TG TF ZF+S ZB+S L4 W+S According to ISO Cyl. -bore D (H11) E ØFB (H13) L4 MF R TF TG UF W* ZB* ZF* Weight Order code [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Ø P1C-4KMB Ø P1C-4LMB Ø P1C-4MMB Ø P1C-4NMB Ø P1C-4PMB Ø P1C-4QMB Ø P1C-4RMB *Does not apply to cylinders with piston rod extension or lock units. Foot Bracket - MS1 Intended for fixed mounting of cylinder. Foot bracket can be fitted to front or rear end cover of the cylinder. MS1 ØTG XA + S Materials: Flange: Surface-treated steel Mounting screws acc. to DIN 6912: Zinc-plated steel 8.8: AH AT Supplied complete with mounting screws for attachement to the cylinder. R TR E TG/2 L7 ØAB SA + S AU AO According to ISO Cyl.-bore ØAB (H14) AH (JS15) AO AT AU E L7 R SA* TG TR (JS14) XA* Weight ** Order code [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Ø P1C-4KMF Ø P1C-4LMF Ø P1C-4MMF Ø P1C-4NMF Ø P1C-4PMF Ø P1C-4QMF Ø P1C-4RMF *Does not apply to cylinders with piston rod extension or lock units. ** per bracket 18
19 Pivot Bracket with Rigid Bearing - AB7 Intended for flexible mounting of cylinder. The pivot bracket can be combined with clevis bracket MP2. EM BR GL CK Ø Materials: Pivot bracket: Aluminium Bush: Steel and PTFE L5 ØHB EA TE PH BT RA UL UR According to ISO Cyl.-bore CK HB L5 TE UL GL RA EA EM UR PH BT BR Weight Order code [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Ø P1C-4KMDB Ø P1C-4LMDB Ø P1C-4MMDB Ø P1C-4NMDB Ø P1C-4PMDB Ø P1C-4QMDB Ø P1C-4RMDB Swivel Eye Bracket - MP6 Intended for use togehter with clevis bracket AB6. Materials: Bracket: Aluminium Swivel bearing acc. to DIN 648K: Hardened steel Z Z E EP TG CX MS DL L1 D R Supplied complete with mounting screws for attachment to cylinder. EX L3 L L4 XN + S According to ISO Cyl.-bore CX D DL E EP EX L L1 L3 L4 MS R TG XN Z Weight Order code [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Ø P1C-4KMSB Ø P1C-4LMSB Ø P1C-4MMSB Ø P1C-4NMSB Ø P1C-4PMSB Ø P1C-4QMSB Ø P1C-4RMSB 19
20 Clevis Bracket - MP2 Intended for flexible mounting of cylinder. Can be combined with clevis bracket MP4 and pivot bracket with rigid bearing AB7. Materials: Clevis bracket: Aluminium Pin: Surface hardened steel Locking pin: Spring steel Circlips according to DIN 471: Spring steel Mounting screws acc. to DIN 912: Zinc-plated steel 8.8 C UB CB E TG MR CD L FL L1 D Ø L4 XD+S Supplied complete with mounting screws for attachment to the cylinder. According to ISO Cyl.-bore C E UB CB TG FL L1 L L4 D CD MR XD Weight Order code [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Ø P1C-4KMTB Ø P1C-4LMTB Ø P1C-4MMTB Ø P1C-4NMTB Ø P1C-4PMTB Ø P1C-4QMTB Ø P1C-4RMTB *Does not apply to cylinders with piston rod extension or lock units. Clevis Bracket - MP4 Intended for flexible mounting of cylinder. Clevis bracket MP4 can be combined with clevis bracket MP2. EW CD L L1 Materials: Clevis bracket: Aluminium Bush: PTFE Mounting screws acc. to DIN 912: Zinc-plated steel 8.8 E MR FL D L4 XD+S Supplied complete with mounting screws for attachment to the cylinder. According to ISO Cyl.-bore CD D E EW FL L L1 L4 MR TG XD Weight Order code [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Ø P1C-4KMEB Ø P1C-4LMEB Ø P1C-4MMEB Ø P1C-4NMEB Ø P1C-4PMEB Ø P1C-4QMEB Ø P1C-4RMEB *Does not apply to cylinders with piston rod extension or lock units. 20
21 Clevis Bracket - AB6 According to ISO Intended for flexible mounting of cylinder. Clevis bracket AB6 can be combined with pivot brackets MP6 and CS7 or swivel rod eye AP6. Materials: Clevis bracket: Aluminium Pin: Surface hardened steel Locking pin: Spring steel Circlips according to DIN 471: Spring steel Mounting screws acc. to DIN 912: Zinc-plated steel 8.8 Supplied complete with mounting screws for attachment to the cylinder. TG Cyl-bore B3 C CF CG CP D E FM l2 T R L1 L4 L3 SR TG XD* Weight Order code [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Ø P1C-4KMCB Ø P1C-4LMCB Ø P1C-4MMCB Ø P1C-4NMCB Ø P1C-4PMCB Ø P1C-4QMCB Ø P1C-4RMCB C CP CG T E B3 L4 Ø CF R SR FM L3 L1 D Ø L2 XD + S Pivot Bracket with Swivel Bearing - CS7 Intended for use together with clevis bracket AB6. Materials: Pivot bracket: Surface-treated steel Swivel bearing acc. to DIN 648K: Hardened steel Z Z EN EU S5 ER CH G1 CN K1 K2 H6 G2 G3 According to ISO Cyl.-bore CN S5 K1 K2 EU G1 G2 EN G3 CH H6 ER Z Weight Order code [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Ø P1C-4KMAF Ø P1C-4LMAF Ø P1C-4MMAF Ø P1C-4NMAF Ø P1C-4PMAF Ø P1C-4QMAF Ø P1C-4RMAF *Does not apply to cylinders with piston rod extension or lock units. 21
22 3 and 4 Position Flange - JP1 Mounting kit for back to back mounted cylinders, 3 and 4 position cylinders. MF A Materials: Mounting: Aluminium Mounting screws: Zinc-plated steel 8.8 TG E JE BA FB Cyl.-bore A ØBA E ØFB JE MF TG Weight Order code [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Ø P1E-6KB0 Ø P1E-6LB0 Ø P1E-6MB0 Ø P1E-6NB0 Ø P1E-6PB0 Ø P1E-6QB0 Pivot Brackets for MT Trunnion - AT4 Intended for use together with trunnion MT4. NH CR Materials: Pivot bracket: Surface-treated aluminium Bush: Bronze Supplied in pairs f x 45 C FK TH FN HB UL According to ISO Cyl.-bore UL NH TH C CR HB FN FK fx45 Weight Order code [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Ø Ø Ø Ø Ø Ø Ø
23 Flange Trunnion - MT5 / MT6 Intended for articulated mounting of cylinder. This trunnion can be flange mounted on the front or rear end cover of the cylinder. L1 TD Ø R TL TM TL UW According to ISO Materials: Trunnion: Zinc-plated steel Screws: Zinc-plated steel 8.8 Delivered complete with mounting screws for attachment to the cylinder. Cyl.-bore L1 R TD (e9) TL (h14) TM (h14) UW XV1* XV2* Weight Order code XV2 + S XV1 L1 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Ø P1D-4KMYF Ø P1D-4LMYF Ø P1D-4MMYF Ø P1D-4NMYF Ø P1D-4PMYF Ø P1D-4QMYF *Does not apply to cylinders with piston rod extension or lock units. To fit a flange mounted trunnion at the front end cover of a cylinder with lock unit, the piston rod must be extended. This is in order to provide the same WH dimensions as for the P1F base cylinder. Centre Trunnion - MT4 Centre Trunnion Smooth Profile Tube Centre Trunnion Tie-Rods Tube Available for P1F Profile and tie rod versions the MT4 centre trunnion when combined with AT4 pivot brackets is intended for articulated mounting of the cylinder. The trunnion is free so that it can be fixed afterward when the cylinder is at the right place on the machine. Material: Zinc plated steel Trunnion loose.the centre trunnion can also be supplied loosely fitted to the cylinder (not fixed in position). This allows the position to be set at the time of installation. Order with a letter / number in position 17 and 000 in positions Please refer to the order code key. Note: No decimals are used in positions According to ISO P1F-S/K P1F-T/N P1F-L P1F-H Cyl.- TL h14 TM h14 ØTD e9 XV std TK UW XV min XV cal TK UW XV min XV cal Adder to XV Order Code bore [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] Smooth Profile Tie-Rods Ø P1F-4KMY P1F-4KMYT Ø P1F-4LMY P1F-4LMYT Ø P1F-4MMY P1F-4MMYT Ø P1F-4NMY P1F-4NMYT Ø P1F-4PMY P1F-4PMYT Ø P1F-4QMY P1F-4QMYT Ø P1F-4RMY P1F-4RMYT 23
24 Swivel Rod Eye - AP6 Swivel rod eye for articulated mounting of the cylinder. Swivel rod eye can be combined with clevis bracket AB6. N CN ER Materials: Swivel rod eye: Zinc-plated steel Swivel bearing according to DIN 648K: hardened steel KK B Z Z Swivel rod eye: Stainless steel Swivel bearing according to DIN 648K: Hardened steel A CE O dk EN According to ISO 8139 Cyl.-bore A B min B max CE CN EN ER KK LE dk N O Z Weight Order Code [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] Galvanised steel Stainless steel Ø M10x P1C-4KRS P1S-4JRT Ø M12x P1C-4LRS P1S-4LRT Ø M16x P1C-4MRS P1S-4MRT Ø M16x P1C-4MRS P1S-4MRT Ø M20x P1C-4PRS P1S-4PRT Ø M20x P1C-4PRS P1S-4PRT Ø M27x P1C-4RRS P1S-4RRT Clevis - AP2 Clevis for articulated mounting of the cylinder. CK CL Materials: Clevis, clip: Zinc-plated steel Pin: Hardened steel B O Clevis, clip: Stainless steel Pin: Stainless steel CB KK A LE CE CM CA According to ISO Cyl.-bore A B min B max CA CB CE CK CL CM KK LE O Weight Order code [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Galvanised steel Stainless steel Ø M10x P1C-4KRC P1S-4JRD Ø M12x P1C-4LRC P1S-4LRD Ø M16x P1C-4MRC P1S-4MRD Ø M16x P1C-4MRC P1S-4MRD Ø M20x P1C-4PRC P1S-4PRD Ø M20x P1C-4PRC P1S-4PRD Ø M27x P1C-4RRC P1S-4RRD 24
25 4 PDE3570TCEN Flexo Coupling - PM5 Flexo coupling for articulated mounting of piston rod. Flexo fitting is intended to take up axial angle errors within a range of ±4. C E D B KK Materials: Flexo coupling, nut: Zinc-plated steel F KK 4 Supplied complete with galvanized adjustment nut. SW4 SW3 SW2 SW1 SW5 Cyl. bore KK B C D E ØF SW1 SW2 SW3 SW4 SW5 Weight Order code [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Ø 32 M10x P1C-4KRF Ø40 M12x P1C-4LRF Ø50 M16x P1C-4MRF Ø63 M16x P1C-4MRF Ø80 M20x P1C-4PRF Ø100 M20x P1C-4PRF Ø125 M27x P1C-4RRF Piston Rod Nuts - MR9 All P1F cylinders are delivered with a zinc plated steel piston rod nut unless specified below. Material: Zinc-plated steel Material: Stainless steel A2 C A B According to DIN 439 B Cyl.-bore A B C Weight Order code [mm] [mm] [mm] [mm] [kg] Zinc plated steel Stainless steel Ø M10 x P14-4KRPZ P14-4KRPS Ø M12 x P14-4LRPZ P14-4LRPS Ø M16 x P14-4MRPZ P14-4MRPS Ø M16 x P14-4MRPZ P14-4MRPS Ø M20 x P14-4PRPZ P14-4PRPS Ø M20 x P14-4PRPZ P14-4PRPS Ø M27 x P14-4RRPZ P14-4RRPS *Weight per item 25
26 Drop-in sensors The P8S sensors can easily be installed from the side in the sensor groove, at any position along the piston stroke. The sensors are completely recessed and thus mechanically protected. Choose between electronic or reed sensors and several cable lengths and 8 mm and M12 con nectors. Electronic sensors The electronic sensors are Solid State, i.e. they have no moving parts at all. They are provided with short-circuit protection and transient protection as standard. The built-in electronics make the sensors suitable for applications with high on and off switching frequency, and where very long service life is required. Reed sensors The sensors are based on proven reed switches, which offer reliable function in many applications. Simple installation, a protected position on the cylinder and clear LED indication. Cylinder type: Cylinder type with adaptor: Installation: Housing length: Output Type / Function: Switching (on/off) switching frequency: Degree of Protection (IP): Electronic Profile with T-slot Profile with S-slot (dovetail) Tie rods Round cylinders Reed Drop-in. Fixed by 1.5 mm stainless steel allen key or flathead screwdriver. PNP, Normally Open (NO) NPN, Normally Closed (NC) 1000 Hz 34.7 mm 31.5 mm (ATEX) Normally Open (NO) Normally Closed (NC) Power consumption: 10 ma - Input Supply Voltage Range: Voltage Drop: Continuous output current: 10 to 30 V DC 18 to 30 V DC (ATEX) 2,2 V 100 ma 70 ma (ATEX) IP67 ± 400 Hz 10 to to to 230 V AC/DC (2-wire) 10 to 30 V AC/DC (3-wire) 3,5 V (2-wire NO) 0,1 V (3-wire) 0,1 V (2- wire NC) 100 ma (2-wire NO) 500 ma (3-wire) 500 ma (2-wire NC) Switching capacity: - 10 W Hazardous area category: 3G / 3D (ATEX) - Protection Class: III II (2-wire) III (3-wire) Response Sensitivity: mt mt Overrun Distance: 3 mm 9 mm Histeresis: 0.5 mt 0.2 mt Repeatability: Reverse Polarity Protection: 0.1 mt Yes Short-circuit Protection: Yes - Power-up Pulse Protection: Yes - Ambiant Operating Temperature Range: Shock and Vibration resistance: -25 to +75 C (PUR cable) -20 to +70 C (PVC cable) -20 to +45 C (ATEX) 30 g 11 ms / Hz, 1 mm EMC: According to EN Industry Standard: CE C UL US RoHs Ex CE C UL US RoHs UL Certification: On request Housing Material: Plastic polyamid PA12 (ATEX) PA66 Plastic polyamid PA12 (2-wire 240V) PA66 Cable Specification: PUR (Polyurethane) PVC (Polyvinyl Chloride) Conductor Cross-Section: 0.14 mm² (3 wire) 0.14 mm² (3-wire) 0.12 mm² (2-wire) Colour of LED: Connection Style: Yellow M8 snap-in M8R (knurled nuts) M12 (knurled nuts) None (Flying lead) 26
27 Electronic sensors Reed sensors M8 +V DC Signal M12 Signal V DC V DC + V DC Brown Black Blue M8 +( ) V AC/DC Signal (+) V AC/DC Brown Black Blue M12 (+) V AC/DC Signal +( ) V AC/DC P8S-GCFPX (NC) Brown Blue P8S-GRFLX / P8S-GRFLX2 (NO) Brown Blue Dimensions [mm] Sensor Installation Insert sensor Tighten screw Turn sensor LED Torque 0.20 ± 0.05 Nm 34,7* * 31,5 Reed V AC/DC Brackets for sensors for Tie-Rods version Oder code: PD bores Ø32 to Ø100 mm Oder code: PD bore Ø125 mm , ,5 27
28 Ordering data Output/function Cable/connector Weight [kg] Electronic sensors, V DC Order code PNP type, normally open 0.27 m PUR cable and 8 mm snap-in male connector P8S-GPSHX PNP type, normally open 0.27 m PUR cable and M12 screw male connector P8S-GPMHX PNP type, normally open 3 m PVC cable without connector P8S-GPFLX PNP type, normally open 10 m PVC cable without connector P8S-GPFTX Reed sensors, V AC/DC Normally open 0.27 m PUR cable and 8 mm snap-in male connector P8S-GSSHX Normally open 0.27 m PUR cable and M12 screw male connector P8S-GSMHX Normally open 3 m PVC cable without connector P8S-GSFLX Normally open 10 m PVC cable without connector P8S-GSFTX Normally closed 5 m PVC cable without connector without LED P8S-GCFPX Reed sensors, V AC/DC Normally open 3 m PVC cable without connector P8S-GRFLX Reed sensors, V AC/DC Normally open 3 m PVC cable without connector P8S-GRFLX2 Male connectors for connecting cables Cable connectors for producing your own connecting cables. The connectors can be quickly attached to the cable without special tools. Only the outer sheath of the cable is removed. The connectors are available for M8 screw connectors and meet protection class IP 65. Technical data Operating voltage: max. 32V AC/DC Operating current per contact: max. 4 A Connection cross section: mm² (conductor diameter min 0.1) Protection class: IP65 And IP 67 when plugged and screwed down (EN 60529) Temperature range: C Connector Weight [kg] Order Code M8 screw connector P8CS0803J M12 screw connector P8CS1204J Connecting cables Description Weight [g] For Product Series Order Code Cable flex PVC 3 meter with 8mm snap-in connector / flying leads 70 P8S Sensors with M Cable flex PVC 10 meter with 8mm snap-in connector / flying leads 210 P8S Sensors with M Cable PUR 3 meter with 8mm snap-in female connector / flying leads 70 P8S Sensors with M Cable flex PUR 10 meter with 8mm snap-in connector / flying leads 210 P8S Sensors with M Cable PVC 2.5 meter with M8 screw connector / flying leads 60 P8S Sensors with knurled M8 KC3102 Cable PVC 5 meter with M8 screw female connector / flying leads 120 P8S Sensors with knurled M8 KC
29 Continuous Position Sensing Analogue signal or IO-Link communication for linear cylinders many applications require more than just end of stroke sensing of an actuator, but traditional methods of continuous sensing are expensive and difficult to implement. Parker s CPS series of the P8S sensor family enables quick, easy, precise, and contactless position sensing of a piston. This can be installed on a standard linear actuator and offers an outstanding price to performance ratio. Product Features: Continuous position sensing IO-Link communication with M12 connector No modification to the actuator Analogue version with M8 connector 5 sizes with sensing ranges from 32 mm to 256 mm IP67 design suitable for any industrial application Yellow teach button for easy set-up Technical specification: 1 ms sampling rate 0.03% full scale resolution 0.06% full scale repeatability 0.3 mm Linearity error How it installs: The Parker CPS requires the use of a magnetic piston. The product will ft T-slot cylinders without any additional mounting hardware. 1. Pivot the sensor into the slot 2. Teach the CPS unit the desired measuring range 3. Tighten set screws How it connects: Analogue version has a M8 connector and a voltage output of 0-10V as well as a current output of 4-20mA. IO-Link version has a M12 connector and transmits position via 2 bytes of process input data and also allows for parameter control of measuring range and locking of the teach button. It can be controlled by Class A or Class B IO-Link Masters. How it works: The CPS product detects the position of an actuator via the magnet on the piston. The sensor settings can easily be adjusted during installation using the yellow teach button or during operation over the IO-Link communication. This upgrades the functionality of the pneumatic actuator by making it more intelligent and versatile in support of the Industry 4.0 initiative. Dimensions in mm (inch) Order Code L1 L2 * L3 Analogue IO-Link P8SAGACHA P8SAGHMHA P8SAGACHB P8SAGHMHB P8SAGACHD P8SAGHMHD P8SAGACHF P8SAGHMHF P8SAGACHH P8SAGHMHH *L2 equal to the measuring range Ordering Data Drop in T-slot, Turn, Screw, it s done Output Measuring length Configuration Option Analogue IO-Link 32 mm Order Code Weight [g] For product series P8SAGACHA mm P8SAGACHB mm Teach Button P8SAGACHD mm P8SAGACHF mm P8SAGACHH mm P8SAGHMHA mm P8SAGHMHB 30 Teach Button or 128 mm P8SAGHMHD 50 IO-Link parameter 192 mm P8SAGHMHF mm P8SAGHMHH 90 With T-slot groove * With T-slot groove * * Required magnetic field sensitivity: 3mT / -2 mt (Analogue) / 3mT (IO-Link) Note: PUR cable with M12 (IO-Link) or M8 (Analogue) male connector knurled nut, 4-pin, 0,3 meter length. Please consult for measuring range 96, 160 & 224 mm. 29
30 Seal Kits Complete seal kits consisting of: 2 piston seals. 2 cushioning seals. 1 wiper / piston rod seal. 2 O-Rings. Greases Standard 30 g High temperature 30 g Low temperature 30 g Cyl.-bore [mm] Standard temperature 1) High temperature 1) Low temperature 1) Metallic FKM 1) 2) scraper Wiper seal 1) With dyn. rod lock 1) With static rod lock 1) Ø32 P1F-6032RN P1F-6032RF P1F-6032RL P1F-6032RQ P1F-6032RV P1F-6032RNL P1F-6032RNH Ø40 P1F-6040RN P1F-6040RF P1F-6040RL P1F-6040RQ P1F-6040RV P1F-6040RNL P1F-6040RNH Ø50 P1F-6050RN P1F-6050RF P1F-6050RL P1F-6050RQ P1F-6050RV P1F-6050RNL P1F-6050RNH Ø63 P1F-6063RN P1F-6063RF P1F-6063RL P1F-6063RQ P1F-6063RV P1F-6063RNL P1F-6063RNH Ø80 P1F-6080RN P1F-6080RF P1F-6080RL P1F-6080RQ P1F-6080RV P1F-6080RNL P1F-6080RNH Ø100 P1F-6100RN P1F-6100RF P1F-6100RL P1F-6100RQ P1F-6100RV P1F-6100RNL P1F-6100RNH Ø125 P1F-6125RN P1F-6125RF P1F-6125RL P1F-6125RQ P1F-6125RV P1F-6125RNL P1F-6125RNH 1) for through piston rod, add K at the end, ie P1F-6032RNK 2) -30 to +80 C T1 T2 T2 T3 Cyl.-bore [mm] Plastic piston T1 [Nm] Al Piston T1 [Nm] AF mm T2 Nm AF mm Ø Ø Ø Ø Ø Ø Ø T3 Nm = Included in seal kit Lubricated with grease = Socket head across flats = Tightening torque Locking fluid Loctite 270 or Loctite 2701 locking fluid must be used 30
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