Brushless Flat DC-Micromotors
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- Rodger Powell
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1 Flat DC-Micromotors 7 Flat DC-Micromotor End cap Ball bearing Hall Sensor PCB Rotor and output shaft Stator Coil Rotor, Back-Iron and Magnet 7 Ball bearing Housing Features The heart of each brushless flat DC motor consists of the flat stator coils. The rotor is constructed of a high power rare earth magnet and two rotating discs which provide the back iron for an optimal use of the magnetic flux. The rotating back iron also serves to eliminate any cogging, or so-called detent torque which improves the inherent speed control properties of the motor drastically. Thanks to the brushless coutation the motors can reach much higher operational lifetimes than conventional mechanically coutated DC motors. Motor torque can be increased and motor speed reduced by the addition of an integrated reduction gearhead. The revolutionary integrated design provides for a wide variety of reduction ratios while maintaining a very flat profile. Benefits o cogging torque Electronic coutation using three digital hall sensors Precise speed control Flat, light, and very compact Product Code Motor diameter [] Motor length [] T Shaft type ominal voltage [V] B Type of coutation (electronic) T B 7
2 Flat DC-Micromotors, For combination with Drive Electronics: Speed Controller Series 9... B ominal voltage Terminal resistance, phase-phase Output power ) Efficiency 9 T B B, 9,,, U R P max. Volt Ω W % 7 9 o-load speed o-load current Stall torque Friction torque, static Friction torque, dynamic no Io MH Co Cv 7 7,7,7,97,9,,, -, - / Speed constant Back-EMF constant Torque constant Current constant kn ke km ki,,7, 7,,7,7 /V mv/ / / 7 Slope of n-m curve Terminal inductance, phase-phase Mechanical time constant Rotor inertia ngular acceleration n/m L m J 7 9,9,9 / µh ms gcm. rad/s 9 Thermal resistance Thermal time constant Rth / Rth w / w / / K/W s Operating temperature range C 7 Shaft bearings Shaft load max.: radial at / ( from mounting flange) axial at / (push-on only) axial at standstill (push-on only) Shaft play: radial axial Housing material Weight Direction of rotation = ball bearing, preloaded, /,, /,7, plastic,9 electronically reversible g Recoended values - mathematically independent of each other 9 Speed up to Torque up to ) ) Current up to ) ) ne max. Me max. Ie max., /,, /,,7 /,9, /,9 ) at ) thermal resistance Rth not reduced / thermal resistance Rth by % reduced ote: The diagram indicates the recoended speed in relation to the available torque at the output shaft for a given ambient temperature of C. The diagram shows the motor in a completely insulated as well as thermally coupled condition (Rth % reduced). The nominal voltage curve shows the operating point at nominal voltage in the insulated and thermally coupled condition. ny points of operation above the curve at nominal voltage will require a higher operating voltage. ny points below the nominal voltage curve will require less voltage. n [] 9 Watt,,,7 Un,,,,,, Recoended areas for continuous operation 9...B 9...B (Rth -%) M [],7 Edition 7 DR. FRITZ FULHBER GMBH & CO. KG
3 9 T... B ø ø -, ø, -, ø9 ø, Scale enlarged R, ø,7, x 9, ±, ± ±,,9 7x, ±, ±, ± 9 T Connection o. Function Phase C Phase B Phase GD + V Hall sensor C 7 Hall sensor B Hall sensor Edition 7 DR. FRITZ FULHBER GMBH & CO. KG
4 Flat DC-Micromotors, For combination with Drive Electronics: Speed Controller Series... B ominal voltage Terminal resistance, phase-phase Output power ) Efficiency T B B 7,,,9,9 7 7 U R P max. Volt Ω W % 7 9 o-load speed o-load current Stall torque Friction torque, static Friction torque, dynamic no Io MH Co Cv,, 7,7 7,,,, -, - / Speed constant Back-EMF constant Torque constant Current constant kn ke km ki,9,9 9,,,, /V mv/ / / 7 Slope of n-m curve Terminal inductance, phase-phase Mechanical time constant Rotor inertia ngular acceleration n/m L m J 9 9 7,, 9, 9, / µh ms gcm. rad/s 9 Thermal resistance Thermal time constant Rth / Rth w / w / 7 / K/W s Operating temperature range C 7 Shaft bearings Shaft load max.: radial at /7 ( from mounting flange) axial at /7 (push-on only) axial at standstill (push-on only) Shaft play: radial axial Housing material Weight Direction of rotation = ball bearing, preloaded, /,, /, 7,, plastic, electronically reversible g Recoended values - mathematically independent of each other 9 Speed up to Torque up to ) ) Current up to ) ) ne max. Me max. Ie max. 7 7, /,77, /,7, /,,7 /, ) at ) thermal resistance Rth not reduced / thermal resistance Rth by % reduced ote: The diagram indicates the recoended speed in relation to the available torque at the output shaft for a given ambient temperature of C. The diagram shows the motor in a completely insulated as well as thermally coupled condition (Rth % reduced). The nominal voltage curve shows the operating point at nominal voltage in the insulated and thermally coupled condition. ny points of operation above the curve at nominal voltage will require a higher operating voltage. ny points below the nominal voltage curve will require less voltage. n [] 7 Watt,,,, Un,,,,,,,, Recoended areas for continuous operation...b...b (Rth -%) M [] Edition 7 DR. FRITZ FULHBER GMBH & CO. KG
5 T... B M : R, ø ø -, ø, -, ø,7, ø ø, x 9 ±, ±, ±, 7x, ±, 7 ±, ± T Connection o. Function Phase C Phase B Phase GD + V Hall sensor C 7 Hall sensor B Hall sensor Edition 77 DR. FRITZ FULHBER GMBH & CO. KG
6 Flat DC-Micromotors penny-motor Technology Flat DC-Micromotor PCB with coil Bearing support Ball bearing Magnet Rotor disc Shaft Features The extremely flat design of the brushless penny-motor is made possible by innovative coil design. Instead of being mechanically wound, it is fabricated by means of photolithographic processes. High power neodymium magnets (dfeb) and a precise bearing system complete the motors for exceptional torque and smooth performance despite their extremely flat dimensions. Motors with integrated spur gears are available with coaxial or eccentric shafts for higher torque in a compact form. The motors are electronically coutated for extremely long operational lifetime. They are particularly suited for applications where precise speed control and continuous duty operation are a must; for example in high precision optical filters, choppers or scanning devices. Benefits Ultra flat design o cogging and precise speed control Exceptional power to volume ratio Very low current consumption High operational lifetime Product Code Motor diameter [] Motor height [] H Shaft type ominal voltage [V] B Type of coutation (brushless) H Hall sensors H BH
7 Flat DC-Micromotors penny-motor Technology, For combination with Drive Electronics: BLD S, SC each with adapter board Series... BH ominal voltage Terminal resistance, phase-phase Output power ) Efficiency H BH BH 7,,9 U R P max. V W % o-load speed o-load current Stall torque Friction torque, static Friction torque, dynamic no Io MH Co Cv 7 7,,,,,,, -, - / Speed constant Back-EMF constant Torque constant Current constant kn ke km ki 7,9,,9,,9,7 /V mv/ / / Slope of n-m curve Terminal inductance, phase-phase Mechanical time constant Rotor inertia ngular acceleration n/m L m J ,, / µh ms gcm rad/s Thermal resistance Operating temperature range Rth / Rth / K/W C Shaft bearing Shaft load max.: radial at (at shaft step ø, ) axial at (axial push-on only) axial at standstill (axial push-on only) Shaft play: radial axial ball bearing,,, umber of pole pairs Weight Direction of rotation, electronically reversible g Recoended values - mathematically independent of each other Speed up to Torque up to ) ) Thermal current up to ) ) ne max. Me max. Ie max. ) at ) at ) thermal resistance Rth not reduced ) at standstill,,,99,9 Scale enlarged, ±, +,, -, ±, ), ±,,±,,±, ø ±, ø, ±, +, ø ±,, ±,, ±, ) x ±, xø, ±, ±, Connection o. Function Star point Phase Phase Phase B Phase B Phase C 7 Phase C Hall sensor In + 9 Hall sensor In - analog Hall Out + analog Hall Out - analog Hall B Out + analog Hall B Out - analog Hall C Out + analog Hall C Out - Connectors -pole;, pitch; e.g.: Hirose: FH-S-.SHW () ) also available with round stator ø ±, ) also available with output shaft length H Edition DR. FRITZ FULHBER GMBH & CO. KG
8 Flat DC-Micromotors penny-motor Technology, For combination with Gearheads: Drive Electronics: SC F Series... BH ominal voltage Terminal resistance, phase-phase Output power ) Efficiency H BH,, U R P max. V W % o-load speed o-load current Stall torque Friction torque, static Friction torque, dynamic no Io MH Co Cv 7 7,,, - / Speed constant Back-EMF constant Torque constant Current constant kn ke km ki 7 7,,9,77 /V mv/ / / Slope of n-m curve Terminal inductance, phase-phase Mechanical time constant Rotor inertia ngular acceleration n/m L m J 7 7, / µh ms gcm rad/s Thermal resistance Operating temperature range Rth / Rth / K/W C Shaft bearing Shaft load max.: radial at (at shaft step ø, ) axial at (axial push-on only) axial at standstill (axial push-on only) Shaft play: radial axial sintered sleeve bearings,,,, umber of pole pairs Weight Direction of rotation, electronically reversible g Recoended values - mathematically independent of each other Speed up to ne max. Torque up to ) ) Me max. Thermal current up to ) ) Ie max. ) at ) thermal resistance Rth not reduced,, Scale enlarged ø, ±, ø, x ø -, +,,7 -,,9±,,7 +, -, ø,h ø, Connection o. Function Hall sensor Hall sensor B Hall sensor C UDD (.... V DC) GD Phase 7 Phase B Phase C ø-, ø +,7 -,,7 +, -,,±, 7,7 ±,, +, -,,±, Connectors -pole;, pitch; thickness, E Edition DR. FRITZ FULHBER GMBH & CO. KG
9 Series ccessory - optional dapter board with ribbon cable Part number:.7 FULHBER Gearmotor Series... BH ote: The conector on the adapter board has contacts on both sides. The pin out of the adapter board depends on the orientation of the ribbon cable and motor conector. ccessory - Dimensional drawing M : x ø, ±, RM, x ø,7±,,±, ±, dapter board ±, ±, ± Connector Information FFC / FPC Connector; -pole;, pitch; thickness:, Connector has contacts on both sides Ribbon cable Edition DR. FRITZ FULHBER GMBH & CO. KG
4,5 / 27 2,0 / steel, black coated. clockwise, viewed from the front face. ø15,9 ø17-0,052 ø6-0,05. ø3,5 8,1 ±0,3 2, T
DC-Micromotors Precious Metal Commutation mnm For combination with (overview on page 4-5) Gearheads: 5, 6, 6/7 Encoders: IE 6... 5 Series 3 4 77... SR Nominal voltage Terminal resistance Output power Efficiency
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