Draining and Filling Cooling System

Size: px
Start display at page:

Download "Draining and Filling Cooling System"

Transcription

1 1996 Chevrolet/Geo Monte Carlo Draining and Filling Cooling System Correct Fill Ratios 1. Ethylene glycol/water fill ratios have been established to ensure a minimum of 50 percent ethylene glycol in the coolant mixture following the recommended coolant flush, recycle, and drain procedure, and when the engine block drains and air bleeds are utilized. 2. Use the following cooling system capacities for these engines: The cooling system capacity for the 3100 (l82) engine is 10.9 L (11.6 qt) The cooling system capacity for the 3.4L (LQI) engine is 11.7 L (12.3 qt) The cooling system capacity for the 3800 (L36) Engine is 10.1 L (10.7 qt). 3. The coolant recovery reservoir capacity is 0.75 L (0.8 qts) to the COLD mark on the reservoir. For cooling system capacities, refer to Fluid Capacity Specifications. The quantities listed in the filling procedure include the additional quantity to displace the air that remains in the cooling system after a static refill. 4. Using the correct fill ratio and the following procedures ensures a minimum concentration of 50 percent ethylene glycol in the cooling system and simplifies the customer fill task. Draining Procedure Notice When adding coolant, use DEX-COOL coolant. If silicated coolant is added to the system, premature engine, heater core or radiator corrosion may result. In addition, the engine coolant will require change sooner-at km (30,000 mi) or 24 months. 1. Park the vehicle on a level surface. 2. Remove the coolant recovery reservoir. Clean the reservoir. Refer to Coolant Recovery Reservoir Replacement. Caution As long as there is pressure in the cooling system, the temperature can be considerably higher than the boiling temperature of the solution in the radiator without causing the solution to boil. Removal of the pressure cap while the engine is hot and pressure is high will cause the solution to boil instantaneously -- possibly with explosive force -- spewing the solution over the engine, fenders and the person removing the cap. 3. When the engine is cool, remove the radiator filler cap. Refer to Radiator Assembly. 4. Place a drain pan under the radiator to recover the coolant.

2 5. Open the radiator drain cock at the bottom of the radiator. For procedures where you partially drain the cooling system, opening the drain cock should provide sufficient draining. No further action should be required. 6. On the 3.1L engine, remove the coolant outlet cap and the thermostat or open the air bleed vents. These vents are on the coolant outlet and above the coolant pump. Open the vents two or three turns.

3 7. On the 3.4L engine, remove the coolant outlet cap and thermostat or open the air bleed vents. These vents are on the coolant outlet and the heater coolant inlet pipe near the brake master cylinder. Open the vents two or three turns. 8. On the 3.8L (L36) engine, remove the coolant outlet cap and the thermostat or open the air bleed vent. The vent is on the coolant outlet. Open the vent two or three turns.

4 9. On the 3.1L engine, remove both of the engine block coolant drain hole plugs. The left side drain plug (1) is between the starter and the engine oil filter. The right side drain plug (2) is near the engine crank sensor. 10. On the 3.4L engine, remove the coolant drain hole plug by the engine crank sensor.

5 11. On the 3.8L (L36) engine, remove both of the engine knock sensors (1). 12. Allow the coolant to completely drain. Filling the Cooling System 1. Close the radiator drain cock. Reinstall all of the engine block drain hole plugs (knock sensors on 3.8L (L36)). Reconnect the inlet pipe to the engine oil cooler. 2. Install the coolant recovery reservoir. Refer to Coolant Recovery Reservoir Replacement.

6 Important When you refill the cooling system, add 2 engine coolant supplement sealant pellets, GM P/N , or equivalent. 3. Slowly fill the cooling system through the radiator neck using the following procedure: A. If the cooling system is being refilled only, no flushing, use a 50 percent ethylene glycol and 50% clean water mixture to fill the system. Fill the system until the level of the 50/50 mixture reaches the base of the radiator filler neck. Wait 2 minutes, then recheck the level of the coolant. If necessary, add a 50/50 ethylene glycol/water mixture to restore the coolant level to the base of the radiator neck. B. If the cooling system has been flushed, first add 100% ethylene glycol. Refer to the coolant static fill capacity chart for the appropriate engine application. C. Slowly add clean water to the system until the level of the coolant reaches the base of the radiator neck. D. After 2 minutes, recheck the level of the coolant mixture. E. If necessary, add clean water to restore the coolant level to the base of the radiator neck.

7 4. Install the radiator cap. Line up the arrows (1) with the overflow tube (2). 5. Close all of the air bleeds. Do not overtighten the air bleed valve. The air bleed valve is made of brass. 6. Fill the recovery reservoir with a 50% ethylene glycol and a 50% clean water coolant mixture. Install the proper amount of the coolant into the recovery reservoir. For all engines, add 1.7 L (1.8 qt) of a 50/50 mixture of ethylene glycol and clean water to the coolant recovery reservoir. Notice The Low Coolant warning/indicator lamp may come on after this procedure. After operating the vehicle so that the engine heats up and cools down three times, the Low Coolant warning/indicator lamp does NOT go out, or fails to come on at the ignition check, and the coolant is at the level indicated in step 3, refer to SECTION 8A-90 or 8A-81. If at any time the TEMP warning/indicator lamp comes on, immediate action is required. Notice Pure coolant can be added to raise the boiling point of the coolant, but too much will affect the freezing point. Do not use a solution stronger than 70 percent, as the freeze level rises rapidly after this point. Pure coolant will freeze at -22 C (-8 F). 7. Inspect the freeze protection of the engine coolant. Refer to Coolant Concentration Testing.

Draining and Filling Cooling System

Draining and Filling Cooling System 1998 Oldsmobile Intrigue Draining and Filling Cooling System Caution As long as there is pressure in the cooling system, the temperature can be considerably higher than the boiling temperature of the solution

More information

Draining and Filling Cooling System

Draining and Filling Cooling System 2001 Chevrolet Impala Draining and Filling Cooling System Ethylene glycol/water fill ratios have been established to ensure a minimum of 50 percent ethylene glycol. Ensure that all the engine block drains

More information

Draining and Filling Cooling System

Draining and Filling Cooling System 1998 Chevrolet/Geo Cavalier Draining and Filling Cooling System Glycol Usage Before you drain and refill the cooling system, inspect the system. Perform any service needed to ensure that the system is

More information

ALLDATA Online Buick Truck Rendezvous V6-3.4L VIN E - Draining and Fillin... Draining and Filling Cooling System

ALLDATA Online Buick Truck Rendezvous V6-3.4L VIN E - Draining and Fillin... Draining and Filling Cooling System Page 1 of 8 Home Account Contact ALLDATA Log Out Help PAUL REDEHOFT Select Vehicle New TSBs Technician's Reference Component Search: OK 2003 Buick Truck Rendezvous V6-3.4L VIN E Conversion Calculator Vehicle

More information

Draining and Filling Cooling System

Draining and Filling Cooling System 2000 GMC Truck Sonoma Pickup - 2WD Draining and Filling Cooling System Engine Coolant Recycling The use of a waterless, GM approved coolant recycling system on the vehicle eliminates the need for evacuation.

More information

Information on Aluminum Heater Core and/or Radiator Replacement # (Feb 24, 2005)

Information on Aluminum Heater Core and/or Radiator Replacement # (Feb 24, 2005) Document ID# 1614922 2004 Cadillac CTS Information on Aluminum Heater Core and/or Radiator Replacement #05-06-02-001 - (Feb 24, 2005) Information On Aluminum Heater Core and/or Radiator Replacement 2005

More information

CO01 Radiator Assembly

CO01 Radiator Assembly Uniform Procedures For Collision Repair CO01 Radiator Assembly 1. Description This procedure describes methods for the removal and installation of a radiator assembly. Inspection and evaluation requirements

More information

SECTION A Engine Cooling

SECTION A Engine Cooling 303-03A-i Engine Cooling 303-03A-i SECTION 303-03A Engine Cooling CONTENTS PAGE DESCRIPTION AND OPERATION Engine Cooling... 303-03A-2 Coolant Flow Diagram... 303-03A-3 303-03A-2 Engine Cooling 303-03A-2

More information

S T i P E R F O R M A N C E R A D I A T O R H O S E I N S T R U C T I O N S Thank you for your purchase of SPT Performance Parts. The following instructions have been provided to you as a courtesy of Subaru

More information

COOLING SYSTEM Return To Main Table of Contents

COOLING SYSTEM Return To Main Table of Contents COOLING SYSTEM Return To Main Table of Contents GENERAL.............................................. 2 COOLING SYSTEM........................................... 7 RADIATOR... 8 RADIATOR FAN MOTOR ASSEMBLY...

More information

SECTION 1D2 M161 ENGINE COOLING

SECTION 1D2 M161 ENGINE COOLING SECTION 1D2 M161 ENGINE COOLING CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical

More information

SECTION 1D1 M162 ENGINE COOLING

SECTION 1D1 M162 ENGINE COOLING SECTION 1D1 M162 ENGINE COOLING CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical

More information

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM ENGINE SECTION CO A ENGINE COOLING SYSTEM CO C D CONTENTS E PRECAUTION... 2 PRECAUTIONS... 2 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TEN- SIONER"...2 Precaution

More information

Cooling system components, removing and installing

Cooling system components, removing and installing Page 1 of 40 19-1 Cooling system components, removing and installing WARNING! The cooling system is pressurized when the engine is warm. When opening the expansion tank, wear gloves and other appropriate

More information

1999 Villager Workshop Manual

1999 Villager Workshop Manual Page 1 of 5 SECTION 303-03: Engine Cooling 1999 Villager Workshop Manual GENERAL PROCEDURES Procedure revision date: 07/27/1998 Cooling System Draining, Filling And Bleeding Draining WARNING: Do not open

More information

Oil Pump Removal and Installation

Oil Pump Removal and Installation E-2 Engine Lubrication System: Oil Gallery Jet Inspect the oil gallery jet for clogging. Clean the oil gallery if necessary. 6) Remove the O-ring (6) and dowel pins. 6 I837H50033-0 Oil Pump Removal and

More information

COMPONENT LOCATION INDEX

COMPONENT LOCATION INDEX COMPONENT LOCATION INDEX 2011-12 ENGINE Cooling System - TSX V6 Fig. 1: Identifying Cooling System Components RADIATOR CAP TEST 2. Wait until the engine is cool, then carefully remove the radiator cap

More information

2005 Chevrolet Equinox LS ENGINE Engine Cooling - Equinox

2005 Chevrolet Equinox LS ENGINE Engine Cooling - Equinox 2005 ENGINE Engine Cooling - Equinox SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS Fastener Tightening Specifications Specification Application Metric English Coolant Heater 50 N.m 37 lb ft Heater

More information

2004 Fresh Water Cooling Installation Instructions - V-Drive Kit RK147050A

2004 Fresh Water Cooling Installation Instructions - V-Drive Kit RK147050A 2004 Fresh Water Cooling Installation Instructions - V-Drive Kit This Page Was Intentially Left Blank TABLE OF CONTENTS 1 - FWC Kit Installation Instructions - V-Drive... Table of Contents...... 1 Installation

More information

2012 Mustang Workshop Manual. 14. Position the lower radiator hose assembly into the vehicle. Connect the lower radiator hose to the radiator.

2012 Mustang Workshop Manual. 14. Position the lower radiator hose assembly into the vehicle. Connect the lower radiator hose to the radiator. 14. Position the lower radiator hose assembly into the vehicle. Connect the lower radiator hose to the radiator. 15. Connect the coolant hose to the oil cooler. 16. Rotate the SC drive belt tensioner clockwise

More information

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM B ENGINE A SECTION ENGINE COOLING SYSTEM CO C D CONTENTS E PRECAUTIONS... 2 Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TEN- SIONER... 2 Precautions for Liquid Gasket...

More information

ENGINE COOLING SECTION GENERAL DESCRIPTION / 1 ENGINE COOLING. Figure 1 - Cooling System Flow

ENGINE COOLING SECTION GENERAL DESCRIPTION / 1 ENGINE COOLING. Figure 1 - Cooling System Flow SECTION 09-302.03 09-302.03/ 1 2006JA26 1. COOLANT INLET FROM RADIATOR 2. WATER PUMP SUCTION 3. COOLANT FILTER INLET 4. COOLANT FILTER OUTLET 5. COOLANT SUPPLY TO CYLINDER HEAD 6. COOLANT RETURN FROM CYLINDER

More information

ENGINE COOLING GROUP CONTENTS RADIATOR GENERAL DESCRIPTION SPECIAL TOOLS THERMOSTAT

ENGINE COOLING GROUP CONTENTS RADIATOR GENERAL DESCRIPTION SPECIAL TOOLS THERMOSTAT 14-1 GROUP 14 CONTENTS GENERAL DESCRIPTION 14-2 SPECIAL TOOLS 14-3 DIAGNOSIS 14-3 INTRODUCTION 14-3 TROUBLESHOOTING STRATEGY 14-3 SYMPTOM CHART 14-4 SYMPTOM PROCEDURES 14-4 ON-VEHICLE SERVICE 14-17 ENGINE

More information

1 of 12 10/5/2015 8:11 AM

1 of 12 10/5/2015 8:11 AM 1 of 12 10/5/2015 8:11 AM REMOVAL 1. Perform the fuel pressure release procedure See: Fuel Pressure Release > Procedures > Fuel System Pressure Release Procedure. 2. Recover the refrigerant from the refrigerant

More information

ENGINE COOLING Click on the applicable bookmark to selected the required model year

ENGINE COOLING Click on the applicable bookmark to selected the required model year ENGINE COOLING - ENGINE COOLING General Information/ Service Specifications/Lubricant/Sealants GENERAL INFORMATION 0000 The cooling system is designed to keep every part of the engine at appropriate temperature

More information

Filling coolant WARNING!

Filling coolant WARNING! Working on the vehicle cooling system Working on the vehicle cooling system WARNING! When making modifications to the cooling system, the cooling system must be emptied, refilled and pressure tested. The

More information

Engine Oil, Cooling System

Engine Oil, Cooling System Engine Oil, Cooling System OIL FILTER 6. Refill the engine with the recommended oil. Engine oil change capacity (including filter): () 4.4 US qt (4.2 ) () 4.5 US qt (4.3 ) 7. Replace the engine oil fill

More information

CHECK ENGINE COOLANT LEVEL AT RADIATOR RESERVOIR

CHECK ENGINE COOLANT LEVEL AT RADIATOR RESERVOIR COOLANT COOLANT INSPECTION HINT: Check the coolant level when the engine is cold. 1. CHECK ENGINE COOLANT LEVEL AT RADIATOR RESERVOIR The engine coolant level should be between the LOW and FULL lines at

More information

GROUP CONTENTS GENERAL DESCRIPTION RADIATOR SPECIAL TOOL THERMOSTAT ENGINE COOLING DIAGNOSIS...

GROUP CONTENTS GENERAL DESCRIPTION RADIATOR SPECIAL TOOL THERMOSTAT ENGINE COOLING DIAGNOSIS... 14-1 GROUP 14 CONTENTS GENERAL DESCRIPTION 14-2 SPECIAL TOOL 14-2 ENGINE COOLING DIAGNOSIS 14-3 INTRODUCTION 14-3 TROUBLESHOOTING STRATEGY 14-3 SYMPTOM CHART 14-3 SYMPTOM PROCEDURES 14-4 ON-VEHICLE SERVICE

More information

Installation Instructions

Installation Instructions 2011-2013 LML DURAMAX COMPOUND-ADD 2011-2015 LML A Duramax TURBO KIT Add INSTALL A Turbo INSTRUCTIONS Compound Kit Installation Instructions 1-800-955-0476 - www.industrialinjection.com - info@industrialinjection.com

More information

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM B ENGINE A SECTION ENGINE COOLING SYSTEM CO C D CONTENTS E PRECAUTIONS... 2 Precautions for Liquid Gasket... 2 REMOVAL OF LIQUID GASKET SEALING... 2 LIQUID GASKET APPLICATION PROCEDURE... 2 PREPARATION...

More information

COOLING AND LUBRICATION SYSTEM

COOLING AND LUBRICATION SYSTEM COOLING AND LUBRICATION SYSTEM 8-1 COOLING AND LUBRICATION SYSTEM CONTENTS ENGINE COOLANT... 8-2 COOLING CIRCUIT... 8-3 COOLING CIRCUIT INSPECTION... 8-3 RADIATOR AND WATER HOSE... 8-4 RADIATOR REMOVAL

More information

COOLING SYSTEM. Return to Main Table of Contents

COOLING SYSTEM. Return to Main Table of Contents COOLING SYSTEM Return to Main Table of Contents GENERAL... 2 COOLING SYSTEM... 7 RADIATOR... 9 ENGINE COOLANT PUMP... 12 THERMOSTAT... 14 ENGINE COOLANT TEMPERATURE SENDER &, SENSOR... 15 ENGINE COOLANT

More information

FLUSHING YOUR COOLING SYSTEM BY MIKE ALLEN Published on: October 1, 1997

FLUSHING YOUR COOLING SYSTEM BY MIKE ALLEN Published on: October 1, 1997 1 of 5 29/08/2006 12:28 PM SAVE THIS EMAIL THIS Close FLUSHING YOUR COOLING SYSTEM BY MIKE ALLEN Published on: October 1, 1997 You take off the cap and look at the coolant. It's a nice shade of green,

More information

COOLING SYSTEM ON-VEHICLE INSPECTION CO 1

COOLING SYSTEM ON-VEHICLE INSPECTION CO 1 Radiator Cap Tester 2AZ-FE OLING OLING SYSTEM A112194E01 A112306 OLING SYSTEM ON-VEHICLE INSPECTION 1 1. CHECK OLING SYSTEM FOR LEAKS (a) Remove the radiator reservoir cap. CAUTION: To avoid the danger

More information

GENERAL SPECIFICATIONS 25-2 GENERAL. Water cooling, forced circulation with electric fan

GENERAL SPECIFICATIONS 25-2 GENERAL. Water cooling, forced circulation with electric fan COOLING SYSTEM GENERAL 2 COOLING SySTEM 8 RADIATOR 10 RADIATOR FAN MOTOR ASSY 12 WATER PUMP 14 THERMOSTAT 16 WATER HOSE AND PiPE 17 WATER TEMPERATURE GAUGE UNIT AND SENSOR 18 GENERAL GENERAL Y25CAOA SPECIFICATIONS

More information

14-6. TSB Revision ENGINE COOLING ON-VEHICLE SERVICE

14-6. TSB Revision ENGINE COOLING ON-VEHICLE SERVICE 14-6 RADIATOR CAP DRAIN PLUG ENGINE COOLING ON-VEHICLE SERVICE When removing the radiator cap, use care to avoid contact with hot coolant or steam Place a shop towel over the cap and turn the cap counterclockwise

More information

COOLING SYSTEM 7-1 COOLING SYSTEM TABLE OF CONTENTS

COOLING SYSTEM 7-1 COOLING SYSTEM TABLE OF CONTENTS LH COOLING SYSTEM 7-1 COOLING SYSTEM TABLE OF CONTENTS page DESCRIPTION AND OPERATION COOLING SYSTEM...2 COOLANT...3 COOLANT PERFORMANCE...3 ENGINE THERMOSTAT...3 WATER PUMP...4 RADIATOR...4 COOLING SYSTEM

More information

GENERAL INSTRUCTIONS

GENERAL INSTRUCTIONS KYMCO MXU 500i/700i Repair Manual Cooling System 6.Cooling System This chapter covers the location and servicing of the external components for the KYMCO MXU 700i and MXU 500i models. 1.Coolant... 6-4

More information

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM ENGINE SECTION CO A ENGINE COOLING SYSTEM CO C D CONTENTS E QR25DE PRECAUTION... 3 PRECAUTIONS... 3 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TEN- SIONER"...3 Necessary

More information

M-6642-MB Boss Oil Cooler INSTALLATION INSTRUCTIONS

M-6642-MB Boss Oil Cooler INSTALLATION INSTRUCTIONS !!! PLEASE READ THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION!!! Caution: If you are not confident that you can complete the installation safely, have it completed by a certified technician!

More information

Cooling System Description and Operation

Cooling System Description and Operation Page 1 of 5 2008 Holden VE Sedan VE, WM, Caprice, Statesman, Lumina, Omega, VXR8 Service Manual Engine Engine Cooling Description and Operation Document ID: 1990377 Cooling System Description and Operation

More information

TC Series Cooling Systems

TC Series Cooling Systems TC Series Cooling Systems Table of Contents Table of Contents...1 List of Figures...1 Safety...2 Introduction...2 General Specifications...2 Types of Coolant...2 Routine Maintenance...2 Surge Tank Coolant

More information

ASE 1 - Engines. Module 2 Engine Cooling Systems. Instructor Guide

ASE 1 - Engines. Module 2 Engine Cooling Systems. Instructor Guide Module 2 Engine Acknowledgements General Motors, the IAGMASEP Association Board of Directors, and Raytheon Professional Services, GM's training partner for GM's Service Technical College wish to thank

More information

ASE 1 - Engines. Module 2 Engine Cooling Systems

ASE 1 - Engines. Module 2 Engine Cooling Systems Module 2 Engine Acknowledgements General Motors, the IAGMASEP Association Board of Directors, and Raytheon Professional Services, GM's training partner for GM's Service Technical College wish to thank

More information

Crown Victoria, Grand Marquis and Lincoln Town Car Engine Oil Cooler Replacement

Crown Victoria, Grand Marquis and Lincoln Town Car Engine Oil Cooler Replacement ATTACHMENT III Owner Notification Program 96B86 Crown Victoria, Grand Marquis and Lincoln Town Car Engine Oil Cooler Replacement Affected Vehicles: 1994 And 1995 Crown Victoria Police Interceptor. 1995

More information

ALTIMA; POOR HEATER PERFORMANCE

ALTIMA; POOR HEATER PERFORMANCE Classification: Reference: Date: HA02-002b NTB02-047b September 9, 2003 2002 2003 ALTIMA; POOR HEATER PERFORMANCE This bulletin amends NTB02-047a. This version updates the Service Procedure. Please discard

More information

Step 6: Remove and save the MAP sensor for later use. Step 7: Remove the passenger side intercooler pipe and the EGR intake manifold.

Step 6: Remove and save the MAP sensor for later use. Step 7: Remove the passenger side intercooler pipe and the EGR intake manifold. LBZ Twin kit Install Step 1: Disconnect both batteries. Step 2: Drain coolant and oil also remove passenger side inner fender. Step 3: Remove intake box and piping. (Remove and save the MAF sensor in the

More information

EG-34 ENGINE MECHANICAL TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION

EG-34 ENGINE MECHANICAL TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION EG34 TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION EG35 TIMING BELT REMOVAL (See Components for Removal and Installation) 1. DISCONNECT NEGATIVE TERMINAL CABLE FROM BATTERY CAUTION: Work must be

More information

Drained coolant must be stored in a clean container for disposal or reuse.

Drained coolant must be stored in a clean container for disposal or reuse. Cooling System, Draining and Filling Special tools, testers and auxiliary items required Adapter (V.A.G 1274/8) Adapter V.A.G 1274 tester (V.A.G 1274/10) Hose clamp pliers (V.A.G 1921) Cooling system charge

More information

Engine coolant. Introduction WARNING

Engine coolant. Introduction WARNING Engine coolant Introduction In this section you ll find information about: Warning light and engine coolant temperature gauge Engine coolant specifications Checking engine coolant level and topping off

More information

Section 10 Chapter 15

Section 10 Chapter 15 Section 10 Chapter 15 24 Valve, 8.3 Liter Engine Note: All coding used in the 8.3 Liter and 9 Liter engine manuals are Cummins engine codes. These engine codes have no meaning to New Holland warranty codes

More information

ADM Performance 6079 Mapleshade Lane Dallas, Texas (214)

ADM Performance 6079 Mapleshade Lane Dallas, Texas (214) 1) Disconnect Battery Ground 2) Raise front end of Vehicle FAN INSTALL INSTRUCTIONS 3) Remove lower Radiator hose and drain coolant into a pan. (you will reuse coolant later) 4) Remove Air Intake piping

More information

SECTION 6 2 SERVICE PROCEDURES AND SPECIFICATIONS. Engine. Specifications

SECTION 6 2 SERVICE PROCEDURES AND SPECIFICATIONS. Engine. Specifications SERVICE PROCEDURES AND SPECIFICATIONS Engine SECTION 6 2 Specifications........................................... 162 Fuel.................................................... 164 Facts about engine oil

More information

SECTION 6 2 SERVICE PROCEDURES AND SPECIFICATIONS. Engine. Specifications

SECTION 6 2 SERVICE PROCEDURES AND SPECIFICATIONS. Engine. Specifications SERVICE PROCEDURES AND SPECIFICATIONS Engine SECTION 6 2 Specifications........................................... 170 Fuel.................................................... 172 Facts about engine oil

More information

IMPORTANT: Hoses touching the frame, body, or engine may cause system noise. Verify that the hoses do not touch any other part of the vehicle.

IMPORTANT: Hoses touching the frame, body, or engine may cause system noise. Verify that the hoses do not touch any other part of the vehicle. Page 1 of 16 BLEEDING THE POWER STEERING SYSTEM Tools Required J 35555 Metal Mityvac J 43485 Power Steering Bleeder Adapter IMPORTANT: Hoses touching the frame, body, or engine may cause system noise.

More information

2001 Chevrolet Corvette V8-5.7L VIN G

2001 Chevrolet Corvette V8-5.7L VIN G 1 of 14 2/21/2013 10:34 AM 2001 Chevrolet Corvette V8-5.7L VIN G Vehicle» Engine, Cooling and Exhaust» Engine» Oil Pan» Service and Repair Oil Pan Replacement Removal Procedure 1. 2. 3. Remove the front

More information

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS Accessory Application Publications No. ENGINE BLOCK P/N 08T44-SJA-200 2008 FIT AII 37494 Issue Date JUL 2007 PARTS LIST Engine block heater Aluminum washer Heater harness Protective

More information

Zoom and Print Options

Zoom and Print Options 1 of 5 7/4/17, 10:28 AM Vehicle» Engine, Cooling and Exhaust» Cooling System» Coolant» Service and Repair» Removal and Replacement» Coolant (for Engine)» Replacement 1NZ-FXE COOLING: COOLANT (for Engine):

More information

Oil Cooler Thermostat for GM LS Series Engines, Rear Sump

Oil Cooler Thermostat for GM LS Series Engines, Rear Sump Oil Cooler Thermostat for GM LS Series Engines, Rear Sump Part No. EGM-112 Made in USA IMPORTANT: Please read these instructions in their entirety prior to installation. Rev 180412 Applications 1997+ aluminum

More information

ENGINE COOLING SYSTEM GENERAL 1. GENERAL SPECIFICATIONS ENGINE COOLING SYSTEM. undefined

ENGINE COOLING SYSTEM GENERAL 1. GENERAL SPECIFICATIONS ENGINE COOLING SYSTEM. undefined 211001 043 GENERAL 1. GENERAL SPECIFICATIONS 211001 044 211001 2. FASTENER TIGHTENING SPECIFICATIONS 211001 045 OVERVIEW AND OPERATION PROCESS 1. COMPONENT LOCATOR 1. Reserver Tank 2. Deaeration Tube 3.

More information

ENGINE COOLING AND LUBRICATION

ENGINE COOLING AND LUBRICATION ENGINE COOLING AND LUBRICA non 6A-l ENGINE COOLING AND LUBRICATION CONTENTS OF THIS SECTION SUBJECT General Description Periodic Service Minor Repairs... Overhaul (Oil Pump and Screen) Trouble Diagnosis

More information

2013 Kia Optima L4-2.0L Turbo

2013 Kia Optima L4-2.0L Turbo 1 of 13 5/29/2016 11:34 AM 2013 Kia Optima L4-2.0L Turbo Vehicle» Engine, Cooling and Exhaust» Engine» Service and Repair» Removal and Replacement Removal CAUTION: Use fender covers to avoid damaging painted

More information

Rzr Heater System Part #

Rzr Heater System Part # Rzr Heater System Part # 2878135 NOTE: This heater unit installs below the center of the dash. If you have a radio mount kit (Polaris Part # 2876897) you may need to cut the top front corner off the mount

More information

COOLING SYSTEM 7-1 COOLING SYSTEM CONTENTS

COOLING SYSTEM 7-1 COOLING SYSTEM CONTENTS Z COOLING SYSTEM 7-1 COOLING SYSTEM CONTENTS page DIAGNOSIS... 2 ENGINE ACCESSORY DRIVE BELTS... 32 ENGINE BLOCK HEATER... 38 page SERVICE PROCEDURES... 6 SPECIFICATIONS... 40 INDEX page Cooling System...

More information

LH640, LH685, LH690 Owner's Manual

LH640, LH685, LH690 Owner's Manual LH640, LH685, LH690 Owner's Manual IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating instruction of equipment that this engine powers. Ensure

More information

Steps 3 through 9 in this procedure describe making and using a cooling system bleed tool.

Steps 3 through 9 in this procedure describe making and using a cooling system bleed tool. Cooling System Bleed Procedure Steps 3 through 9 in this procedure describe making and using a cooling system bleed tool. However, you can use a commercially available funnel-type coolant refill bleed

More information

RED ALPHA COOLANT EXPANSION TANK

RED ALPHA COOLANT EXPANSION TANK RED ALPHA COOLANT EXPANSION TANK Our Q60 and Q50 VR30 Red Alpha Expansion Tank increases the Red Alpha Heat Exchanger coolant capacity by an astounding 70% and the radiator coolant capacity by 28%! Our

More information

Module 7: Cooling System Components

Module 7: Cooling System Components  Â  Basic Cooling System Components Radiators Common Types of Radiators Coolant Hoses Water Pumps Centrifugal Force Types of Drives for Water Pumps Types of Drive Belts Basic Cooling System Components

More information

Part 7 DO IT YOURSELF MAINTENANCE

Part 7 DO IT YOURSELF MAINTENANCE Part 7 DO IT YOURSELF MAINTENANCE Chapter 7 2 Engine and Chassis Checking the engine oil level Checking the engine coolant level Checking brake fluid Checking power steering fluid Checking tire pressure

More information

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM ENGINE SECTION CO A ENGINE COOLING SYSTEM CO C D CONTENTS E VQ35DE PRECAUTION... 2 PRECAUTIONS... 2 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TEN- SIONER"...2 Precaution

More information

SR Performance Aluminum Radiator - Manual (96 4.6L)

SR Performance Aluminum Radiator - Manual (96 4.6L) SR Performance Aluminum Radiator - Manual (96 4.6L) Tools needed 1. Large and small pair of pliers 2. 8mm and 10mm deep socket and extensions 3. Spare Rags 4. Large Drain Pan 5. Funnel with small opening

More information

ENGINE COOLING GROUP CONTENTS GENERAL INFORMATION SERVICE SPECIFICATIONS COOLANT SEALANT THERMOSTAT...

ENGINE COOLING GROUP CONTENTS GENERAL INFORMATION SERVICE SPECIFICATIONS COOLANT SEALANT THERMOSTAT... 14-1 GROUP 14 CONTENTS GENERAL INFORMATION 14-2 SERVICE SPECIFICATIONS 14-2 COOLANT 14-3 SEALANT 14-3 DIAGNOSIS 14-3 INTRODUCTION 14-3 TROUBLESHOOTING STRATEGY 14-3 SYMPTOM CHART 14-3 SYMPTOM PROCEDURES

More information

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS Accessory ENGINE BLOCK (L4) P/N 08T44-TA0-100 Application 2008 ACCORD 2-AND 4-DOOR Publications No. AII 35355 Issue Date AUG 2007 PARTS LIST Engine block heater Coolant concentration

More information

Cooling System. Table of Contents

Cooling System. Table of Contents Sub-Headings Safety 2 s 2 Cautions 2 Notes 2 Introduction 2 General Specifications 2 Engine 2 Coolant 2 Routine Maintenance 2 Hose Connections 4 Radiator, Charge Air and Heater Cores 4 Cooling System Leaks

More information

26 - COOLING SYSTEM CONTENTS ENGINE COOLING - DESCRIPTION... 3 ENGINE COOLING - OPERATION... 9 COOLING SYSTEM FAULTS... 1

26 - COOLING SYSTEM CONTENTS ENGINE COOLING - DESCRIPTION... 3 ENGINE COOLING - OPERATION... 9 COOLING SYSTEM FAULTS... 1 26 - COOLING SYSTEM CONTENTS Page LAND ROVER V8 DESCRIPTION AND OPERATION ENGINE COOLING - DESCRIPTION... 3 ENGINE COOLING - OPERATION... 9 FAULT DIAGNOSIS COOLING SYSTEM FAULTS... 1 REPAIR COOLANT - DRAIN

More information

ENGINE COOLING GROUP CONTENTS GENERAL INFORMATION SERVICE SPECIFICATIONS COOLANT SEALANT THERMOSTAT...

ENGINE COOLING GROUP CONTENTS GENERAL INFORMATION SERVICE SPECIFICATIONS COOLANT SEALANT THERMOSTAT... 14-1 GROUP 14 CONTENTS GENERAL INFORMATION 14-2 SERVICE SPECIFICATIONS 14-2 COOLANT 14-3 SEALANT 14-3 DIAGNOSIS 14-3 INTRODUCTION 14-3 TROUBLESHOOTING STRATEGY 14-3 SYMPTOM CHART 14-3 SYMPTOM PROCEDURES

More information

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM ENGINE COOLING SYSTEM B ENGINE SECTION CO A ENGINE COOLING SYSTEM CO C D CONTENTS E QR PRECAUTIONS... 3 Precautions for Liquid Gasket... 3 LIQUID GASKET APPLICATION PROCEDURE... 3 PREPARATION... 4 Special

More information

Applicable vehicles: 2007 Ford Fusion 2007 Ford Milan 2007 Ford MKZ. DIAGNOSIS AND TESTING Procedure revision date: 11/17/2006

Applicable vehicles: 2007 Ford Fusion 2007 Ford Milan 2007 Ford MKZ. DIAGNOSIS AND TESTING Procedure revision date: 11/17/2006 PATH: Diagnostics > Diagnostic Routines > Powertrain > Engine > Engine Cooling Engine Cooling NOTE Applicable vehicles: 2007 Ford Fusion 2007 Ford Milan 2007 Ford MKZ SECTION 303-03: Engine Cooling 2007

More information

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM B ENGINE A SECTION ENGINE COOLING SYSTEM CO C D CONTENTS E PRECAUTIONS... 2 Precautions for Liquid Gasket... 2 REMOVAL OF LIQUID GASKET SEALING... 2 LIQUID GASKET APPLICATION PROCEDURE... 2 PREPARATION...

More information

ENGINE PERFORMANCE CURVE M3-135 hp ( rpm M2-120 hp ( rpm

ENGINE PERFORMANCE CURVE M3-135 hp ( rpm M2-120 hp ( rpm Rating: Application: ENGINE PERFORMANCE CURVE M3-135 hp (11 kw) @ 25 rpm M2-12 hp (9 kw) @ rpm Marine POWERTECH.5 L Engine Model: 5TFM5 [Option 16HP / 16HQ]* (179) 339 lb-ft (6 N m) (52) 32 (3) (1) Torque

More information

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM B ENGINE SECTION CO A ENGINE COOLING SYSTEM CO C D CONTENTS E MR20DE PRECAUTIONS... 3 Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TEN- SIONER... 3 Precautions Necessary

More information

INTAKE MANIFOLD INSPECTION/REPLACEMENT

INTAKE MANIFOLD INSPECTION/REPLACEMENT ATTACHMENT III Owner Notification Program 99M01 INTAKE MANIFOLD INSPECTION/REPLACEMENT AFFECTED VEHICLES: 1997 AND 1998 CROWN VICTORIA POLICE INTERCEPTOR VEHICLES WITH 4.6L SOHC ENGINES BUILT AT THE ST.

More information

Lubrication & Cooling Systems

Lubrication & Cooling Systems Study Guide Chapter 14 Pages 393 432 44 Points 1. The life span of an engine depends largely upon its & systems. Lube & Cooling The American Petroleum Institute (API) rates oil service classification.

More information

1999 E-Series Workshop Manual

1999 E-Series Workshop Manual http://www.fordservicecontent.com/pubs/content/~wsxm/~mus~len/21/sxm31c16.h... Page 1 of 3 SECTION 303-01C: Engine 6.8L 1999 E-Series Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 06/30/1998

More information

Thermo-Bob 4 Installation Manual. TB4-KT4A Kit KTM 450 SX-F KTM 450 XC-F Husky FC450

Thermo-Bob 4 Installation Manual. TB4-KT4A Kit KTM 450 SX-F KTM 450 XC-F Husky FC450 Thermo-Bob 4 Installation Manual TB4-KT4A Kit 2013-2015 KTM 450 SX-F 2013-2015 KTM 450 XC-F 2013-2015 Husky FC450 Watt-man.com October 2016 Thermo-Bob 4 Installation: TB4-KT4A Kit Proper installation is

More information

SECTION 7 2 DO IT YOURSELF MAINTENANCE MR2 U. Engine and Chassis

SECTION 7 2 DO IT YOURSELF MAINTENANCE MR2 U. Engine and Chassis SECTION 7 2 DO IT YOURSELF MAINTENANCE Engine and Chassis Checking the engine oil level................................. 168 Checking the engine coolant level............................ 169 Checking brake

More information

Power Steering Pump. GM Century/Lumina/Grand Prix/Intrigue REMOVAL & INSTALLATION BLEEDING

Power Steering Pump. GM Century/Lumina/Grand Prix/Intrigue REMOVAL & INSTALLATION BLEEDING 1 of 9 GM Century/Lumina/Grand Prix/Intrigue 1997-2000 Power Steering Pump REMOVAL & INSTALLATION BLEEDING When servicing the power steering pump, inspect the power steering fluid. Look for foaming, milky

More information

FULL BORE PERFORMANCE EXHAUST MANIFOLDS F-150 ECOBOOST 3.5L

FULL BORE PERFORMANCE EXHAUST MANIFOLDS F-150 ECOBOOST 3.5L 2018-01-15 FORD F150 ECOBOOST 3.5L FULL BORE PERFORMANCE MANIFOLD SET (PART #500101X) 1 FULL BORE PERFORMANCE EXHAUST MANIFOLDS F-150 ECOBOOST 3.5L INSTALLATION INSTRUCTIONS 2011-2012 FORD F150 3.5L ECOBOOST

More information

LH775 Owner's Manual. Record engine information to reference when ordering parts or obtaining warranty coverage.

LH775 Owner's Manual. Record engine information to reference when ordering parts or obtaining warranty coverage. LH775 Owner's Manual IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating instruction of equipment that this engine powers. Ensure engine is

More information

CAUTION: To avoid the possibility of engine damage use only undiluted Evans Waterless Coolants in an Evans Waterless Cooling System.

CAUTION: To avoid the possibility of engine damage use only undiluted Evans Waterless Coolants in an Evans Waterless Cooling System. Instruction Manual Evans Waterless Engine Coolants CAUTION: To avoid the possibility of engine damage use only undiluted Evans Waterless Coolants in an Evans Waterless Cooling System. Undiluted Evans Waterless

More information

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM ENGINE SECTION CO A ENGINE COOLING SYSTEM CO C D CONTENTS E VQ35DE Changing Engine Coolant...11 F PRECAUTION... 2 PRECAUTIONS... 2 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT

More information

Universal Oil Cooler Sandwich Plate with Integrated Thermostat

Universal Oil Cooler Sandwich Plate with Integrated Thermostat Universal Oil Cooler Sandwich Plate with Integrated Thermostat Part No. ENV-130 Made in USA IMPORTANT: Please read these instructions in their entirety prior to installation. Rev 170925 Applications &

More information

SERVICING HEATING AND ENGINE COOLING SYSTEMS

SERVICING HEATING AND ENGINE COOLING SYSTEMS OBJECTIVE SHEET SERVICING HEATING AND 3 ENGINE COOLING SYSTEMS INTRODUCTION The cooling system regulates the temperature of the engine. The heat from the engine transfers heat to the coolant, then as the

More information

ENGINE LUBRICATION & COOLING SYSTEMS SECTIONLC CONTENTS. ENGINE LUBRICATION SYSTEM...2 Precautions...2

ENGINE LUBRICATION & COOLING SYSTEMS SECTIONLC CONTENTS. ENGINE LUBRICATION SYSTEM...2 Precautions...2 ENGINE LUBRICATION & COOLING SYSTEMS SECTIONLC CONTENTS ENGINE LUBRICATION SYSTEM...2 Precautions...2 LIQUID GASKET APPLICATION PROCEDURE...2 Preparation...2 SPECIAL SERVICE TOOLS...2 Lubrication Circuit...3

More information

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM ENGINE COOLING SYSTEM B ENGINE SECTION CO A ENGINE COOLING SYSTEM CO C D CONTENTS E PRECAUTIONS... 2 Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TEN- SIONER... 2 Precautions

More information

ADJUSTMENTS Mazda MX-3. Fig. 1: Identifying Engine Code & Number Courtesy of MAZDA MOTORS CORP. VALVE CLEARANCE ADJUSTMENT

ADJUSTMENTS Mazda MX-3. Fig. 1: Identifying Engine Code & Number Courtesy of MAZDA MOTORS CORP. VALVE CLEARANCE ADJUSTMENT Fig. 1: Identifying Engine Code & Number Courtesy of MAZDA MOTORS CORP. ADJUSTMENTS VALVE CLEARANCE ADJUSTMENT 1. No valve clearance adjustment is required, as hydraulic valve lash adjusters are used.

More information

Antifreeze Type SYC1025 (Long life coolant) Mixing ratio (water:antifreeze) Cooling fan module Type Electric Capacity

Antifreeze Type SYC1025 (Long life coolant) Mixing ratio (water:antifreeze) Cooling fan module Type Electric Capacity 152000 083 1. SPECIFICATION Unit Description Specification Cooling system Type Water cooling, forced circulation Coolant Capacity approx. 8.5 L Radiator Core size 555W x 582.4H x 27T (over 326,250mm2)

More information

PARTIAL ENGINE ASSY (2ZZ GE)

PARTIAL ENGINE ASSY (2ZZ GE) COMPONENTS 14189 140R701 7.0 (71, 62 in. lbf) Cylinder Head Cover No. 2 19 (194, 14) Radiator Support Upper 19 (194, 14) Radiator Hose Inlet Cruise Control Actuator Assy 6.0 (61, 53 in. lbf) Radiator Assy

More information

Perform a Cooling System Inspection and Test

Perform a Cooling System Inspection and Test ,JOB SHEET 25 Perform a Cooling System Inspection and Test Name: -------------- Station: Date: l.d.3 NATEF Correlation This Job Sheet addresses the following NATEF task(s): 7.C.2 7.A.2 8.A.l5 Perform cooling

More information