EATB Series Electric Actuator and True Union Valve

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1 EATB Series Electric Actuator and True Union Valve Overview Moderately priced, full featured, plastic ball valve with unidirectional quarter-turn actuator. Fully serviceable true union ball valve provides reliable, long-term service in a wide range of corrosive applications. All plastic actuator features an integrally molded bracket and provides ample torque for 1 /2 2 valve operation. Valve Features 1 /2 to 2 Corrosion-Resistant True Union Ball Valve Pressure Rating to 250 PSI EPDM Seals/FPM Seals PTFE Seats Full Port Design Fully Serviceable Double O-ring Stem Seal Wiring Diagram Dimensions D E Actuator Features All Plastic Weather-Resistant Enclosure 2.5-second Cycle Time Thermal Overload Protection Permanently Lubricated Gear Train ema 4/4X Enclosure Actuator Brake for Full Open/Close o Adjustments eeded ELECTRIC ACTUATIO & OPTIOS C Dimensions Inches ø B A Size Part umber A B C D E Weight (lb/kg) 1 /2 EATB1050STE or V /4 EATB1075STE or V /3.1 1 EATB1100STE or V / /2 EATB1150STE or V /3.7 2 EATB1200STE or V / (1-888-HAYIDL) 63

2 Technical Information Actuator Specifications Model EATB Torque Output (in-lbs) 140 Standard Voltage 110 VAC Duty Cycle 25% Thermal Overload Standard Cycle Time 90 ) 2.5 Conduit Entry 1 / 2 PT Enclosure EMA 4/4X Enclosure Material Polypropylene Max Current 115 Vac 2.8 Valve Specifications Valve Type Material of Construction Seals Seats End Connections Sizes Pressure Rating Design True Union PVC EPDM/FPM PTFE Socket or Threaded 1 /2, 3 /4, 1, 1 1 /2 and F, on-shock Full Port Cv Factors Size 1 /2 8.0 Factor 3 / / / Pressure Loss Calculation Formula [ P = Cv] Q 2 P = Pressure Drop Q = Flow in GPM Cv = Flow Coefficient Operating Temperature/Pressure 64

3 EAU Series Electric Actuators Dimensions Inches Overview Moderately-priced uni-directional quarter-turn actuator for Hayward ball valve applications only. In addition to providing ample torque for 1 /2 2 valve operation, this all plastic actuator offers a molded-in mounting bracket as well as several basic features. Wiring Diagram Features Plastic Weather Resistant Enclosure 90 (EAU29) or 180 (EAU28) Operation UL/CSA Listed Motor Permanently Lubricated Brake Standard On/Off Applications ema 4/4X Housing 115 VAC Operation Auxiliary Limit Switch Standard Options Voltage Options: 12 VDC, 24 VDC, 12 VAC, 24 VAC, 220 VAC Motors ELECTRIC ACTUATIO & OPTIOS Actuator Specifications Valve Selection Chart Model EAU Torque Output (in-lbs) 140 Standard Voltage 115 VAC Duty Cycle 25% Thermal Overload Standard Cycle Time (secs) 2.5/5.0 Auxiliary Switch Limit Rating SPDT 5A 230 VAC Conduit Entry 1 /2 PT Enclosure EMA 4/4X Enclosure Material Polypropylene Max Current Amps@ 115 VAC 2.8 Weight (lb/kg) 6.2 /2.7 Size True Union Ball Valve Three-Way Ball Valve 1 /2-2 EAU29 (90 ) EAU28 (180 ) Actuator size selections based on clean water at 70 F. EAU29 2.5, EAU28, (1-888-HAYIDL) 65

4 EVR Series Reversing Electric Actuators Overview Economical, high performance actuator for use with all true union ball valves, three-way ball valves, and butterfly valves up to 4 in size. Ideal for on/off applications where there is a need to manually override actuator operation, and use in limited space areas. Features Low Profile Design Manual Override Position Indicator UL Listed Motor ema 4/4X Enclosure Permanent Lubrication 115 VAC Operation Mechanical Brake Dimensions Inches Options Voltage Options: 12 VDC, 24 VDC, 24 VAC and 220 VAC Heater and Thermostat Timer Auxiliary Limit Switches Wiring Diagram Actuator Specifications Model EVR2K EVR3K EVR6K Torque Output (in-lbs) Standard Voltage 115 VAC Duty Cycle 25% Thermal Overload Standard Cycle Time 90 ) Auxiliary Limit Switch Rating 1 /3 hp, /230 VAC Conduit Entry 1 /2 PT Enclosure EMA 4/4X Enclosure Material Plastic Cover/Zinc Alloy Base Max Current 115 VAC Weight (lbs/kg) 6/2.7 OTE: ACTUATOR SHOW I FULL CLOCKWISE EXTREME OF TRAVEL OR CLOSED POSITIO IMPORTAT OTE REVERSIG ELECTRIC ACTUATORS WITH CAPACITOR START MOTORS MUST BE WIRED TO IDEPEDET COTACTS FOR OPE/CLOSED OPERATIO. DO OT WIRE TWO OR MORE ACTUATORS TOGETHER AS CAPACITOR DAMAGE WILL OCCUR. Valve Selection Chart Size True Union Ball Valve Three-Way Ball Valve Butterfly Valve 1 /2 1 EVR2K EVR2K /A 1 1 /2 2 EVR2K EVR2K EVR3K 2 1 /2 EVR3K EVR6K /A 3 EVR3K EVR6K EVR3K 4 EVR3K EVR6K EVR6K 6 EVR3K EVR6K /A Actuator size selections based on clean water at 70 F. 66

5 EJM Series Reversing Electric Actuators Overview Cost effective, rugged, quarter-turn actuator designed for use with all ball and butterfly valves up to 24 in size. Ideal for a wide range of applications without costly options. Positioners are available for special throttling or modulating requirements. Features Two Auxiliary Limit Switches Heater with Thermostat EMA 4/4X Enclosure Position Indicator Manual Override Self-Locking Gear Train Permanently Lubricated Thermal Overload Protection CE and CSA Approved ISO 5211 Mounting Base Options EJM Series Dimensions Inches Wiring Diagram Positioners Voltage Options: 12 VDC, 24 VDC, 12 VAC, 24 VAC and 220 VAC Motors Feedback Potentiometer Control Stations ELECTRIC ACTUATIO & OPTIOS EJM2S2T/EJM3S2T Optional Handwheel EJM8S2T/EJM13S2T EJM35S2T EJM130S2T (1-888-HAYIDL) 67

6 Technical Information Actuator Specifications Model EJM2S2T EJM3S2T EJM8S2T EJM13S2T EJM35S2T EJM130S2T Torque Output (in-lbs) Standard Voltage 50/60 Hz, 115 VAC, 1 Phase, PSC Duty Cycle 25% Thermal Overload Standard Cycle Time 90 ) Auxiliary Limit Switch Rating V 1 /2 hp, /250 V Conduit Entry 1 /2 PT Enclosure EMA 4/4X Enclosure Material Aluminum Alloy, Dry Powder Coated Max Current 115 VAC Weight (lbs/kg) 5/2.3 20/9.1 40/ /23.6 Ball Valve Selection Chart Size True Union Three-Way Ball Valve Ball Valve 1 /2 2 EJM2S2T EJM2S2T 2 1 /2 6 EJM3S2T EJM8S2T Actuator size selections based on clean water at 70 F. Butterfly Valve Selection Chart Size Butterfly Valve 1 1 /2, 2, 3 EJM3S2T 4, 6 EJM8S2T 8 EJM13S2T 10, 12 EJM35S2T EJM130S2T Actuator size selections based on clean water at 70 F. 68

7 EVS/EVT Series Electric Actuators EVS Overview Versatile, quarter-turn actuator is designed for on/off and modulating use with all ball and butterfly valves up to 12 in size. The actuator s specially designed circuit board accepts plug-in connectors, and a wide range of options allows configuration to meet virtually any application requirement. Features Extended Duty Motor Multi Option Availability Gold Plated Connectors Modular Internal Construction Manual Override Position Indicator UL Listed Motor ema 4/4X Enclosure Permanent Lubrication 115 VAC Operation EVT Options EVS Series Dimensions Inches EVT Series Dimensions Inches Limit Switches Positioners Voltage Options: 12 VDC, 24 VDC, 12 VAC, 24 VAC, and 220 VAC Motors Fail Safe Operation Feedback Potentiometer Heater & Thermostat Mechanical Brake CSA Certification ema 4/4X/7/9 Enclosure ELECTRIC ACTUATIO & OPTIOS Wiring Diagram IMPORTAT OTE REVERSIG ELECTRIC ACTUATORS WITH CAPACITOR START MOTORS MUST BE WIRED TO IDEPEDET COTACTS FOR OPE/CLOSED OPERATIO. DO OT WIRE TWO OR MORE ACTUATORS TOGETHER AS CAPACITOR DAMAGE WILL OCCUR (1-888-HAYIDL) 69

8 Technical Information Actuator Specifications Model EVS2 EVS3 EVS6 EVT10K EVT20K EVT30K Torque Output (in-lbs) Standard Voltage 120 VAC Duty Cycle 75% Thermal Overload Standard Cycle Time ( 90 ) Auxiliary Limit Switch Rating 1 /3 hp, /230 VAC Enclosure EMA 4/4X Conduit Entry 1 /2 PT Enclosure Material Epoxy-Coated Aluminum Max Current 115 VAC Weight - lbs/kg 16.3/ / / /9.4 31/ /14.1 Ball Valve Selection Chart Size True Union Ball Valve Three-Way Ball Valve 1 /2 2 EVS2 EVS2 2 1 /2 3 EVS3 EVS3 4 6 EVS3 EVS6 Actuator size selections based on clean water at 70 F. Butterfly Valve Selection Chart Size Butterfly Valve 1 1 /2 3 EVS3K 4 EVS6K 6 8 EVT10K 10 EVT20K 12 EVT30K Actuator size selections based on clean water at 70 F. 70

9 Electric Actuator Accessories Extended Descriptions Timer Board Suffix A Timer board installs within actuator enclosure. Board shown is for EVR, EVS, and EVT actuators. Cycle Time Rate Regulator Suffix B Cycle time rate regulator installs within actuator enclosure. Board shown is for EVS and EVT actuators. Timer Board 115 VAC Input Suffix A (For EVR, EVS & EVT actuators) The timer board is a solid state device that allows the user to program actuators to automatically control valves in repetitive on/off functions. The switches for programming the on time provide 255 options for setting the length of time the valve remains open. This can range from 6 seconds to 25 minutes. The other set of switches, for programming the off time, provide 255 more options to set the length of time the valve remains closed. This range is from 5.5 minutes to almost 24 hours. Cycle Time Regulator 115 VAC Input Suffix B (For EVS & EVT actuators) The cycle time regulator board allows speed adjustment for both the opening and closing cycles of the actuator. The adjustments are only available for slowing the cycle down to pulse the motor either open or closed. This feature is used primarily to avoid water hammer or large, abrupt flow variations. Cycle time adjustments range from times the standard cycle time (depends on torque of actuator model). Positioners Suffix C2E (For EJM, EVS & EVT actuators) EJM positioners are used for flowthrottling applications in response to an external control signal received from a control panel (or PLC). The signal is usually in the form of current (4-20 ma range), or DC voltage (0-10 VDC range). The positioners have a simple selector switch on the circuit board so that the user can choose either the 4-20 ma or 0-10 VDC control signal, depending on which signal is being transmitted by the control panel (or PLC). The positioners are preset at the factory so at 4 ma (or 0 VDC), the valve will be in the full closed position, and at 20 ma (or 10 VDC), the valve will be in the full open position. If the positioner receives an external signal within the range of 4-20 ma (or 0-10 VDC), the actuator will simply rotate the valve to achieve a specific position within the 0-90 of rotation, thus achieving a specific downstream flow rate. EJM Positioner Board Suffix C2E EVS & EVT actuator positioners contain a few more features on the circuit board than just positioning. Position Retransmit (4-20 ma or 0-10 VDC) if chosen to send the current position signal to another electrical device in the process flow loop, Speed Control for slower rotation and less sudden flow rate changes, Adjustable Dead Band to tune-out surrounding machine noise that may interfere with the control signal, and selectable Position Response in case of lost control signal (either the actuator can stay in its current position or travel to the home/close position.) EVS/EVT Positioner Board Suffix C2E ELECTRIC ACTUATIO & OPTIOS (1-888-HAYIDL) 71

10 Electric Actuator Accessories Extended Descriptions 180 Center-Off Suffix D (For EVR, EVS & EVT actuators) 180 degree center off is used with three-way valves. A 2-hole ball (TW) is installed in the valve to provide an OFF position. The actuator moves the ball 180 degrees in 90 degree increments. This feature is also useful when used with true union blocked end valves for two stage shut-off or dribble control. Consult factory if this feature is used on actuators with auxiliary limit switches, Suffix S, S2, and S3. Extended Duty Cycle Motors 75 to 100% Suffix E (Standard with all EVS and EVT actuators. Standard with EJM actuators with positioner option) Actuators for on/off servce typically have motors that are rated for a duty cycle of 25%. Actuators used for modulating valves must have motors that are rated at 75 to 100%. Modulating valves are often required to cycle frequently which increases the heat generation of the motor and increases the temperature within the housing. Extended duty motors are used to allow more frequent periods of operation without overheating. Mechanical Brake 115 VAC Standard Suffix K (For EVS & EVT actuators. Standard on EVR actuators.) Used when the actuator must be stopped instantaneously and securely. It eliminates actuator drifting or hunting due to internal valve pressure of turbulence. Mechanical brake is required on butterfly valves to prevent the fluid force on the valve s disc from causing the disc to rotate. FLOW AT 0 90 CETER-OFF 180 TW BALL AVAILABLE HCTW PREFIX Port A Port B Port A Port B Port A Port B Re-Transmitter 115 VAC Input/ 4-20 ma Output Suffix G (For EVS & EVT actuators) The re-transmit module provides a 4-20 ma output signal directly proportional to the actuator/valve angular output drive movement or position. The module has an accuracy of ±0.5% within its rated voltage/ temperature bands. This module includes its own power supply. ote: Use a dual potentiometer when using the re-transmit module if a remote resistance signal is required for EWC or EWB actuators. 72

11 Electric Actuator Accessories Extended Descriptions Feedback Potentiometer Electric Fail-Safe (Battery) Suffix L2 (For EVS & EVT actuators) Electric Fail-safe (Battery) Suffix L2 For EVS and EVT actuators. The electric fail-safe board allows the shut down of the process system in the event of an AC power loss. Engineered to supply dependable valve actuation to fail-open or fail-closed. Upon loss of power it can provide up to 15 complete cycles under its own power. The electric actuators are driven by a powerful DC motor that runs on either AC or DC input voltage. The electric fail-safe feature incorporates a rechargeable battery pack on a plug-in modular PC board under the actuator cover. Upon power loss or a signal from an external sensor, the battery pack is automatically activated as the motor power supply. During normal operation, the unit monitors the battery pack to keep it fully charged. After a failure, and once power is restored, the recharging cycle is reactivated. LED indicator shows charge condition. It is recommended that a heater and thermostat be specified if the operational temperature falls below 40 F. Battery Replacement Should be replaced every 18 to 24 months. Feedback Potentiometer Suffix P, P2, and P3 For EJM, EVS, and EVT actuators. Feedback Potentiometer Suffix P, P2, and P3 (For EJM, EVS & EVT actuators) A potentiometer provides continuous, remote status indication of the position of the valve at a control panel or other monitoring equipment. The standard usage is 0 to 1000 ohms, but other resistive values can be supplied. Use 90, 0 to 1000 ohms for two-way valves Suffix P Use no-stop, 0 to 1000 ohms for three-way valves Suffix P2 Use dual, 0 to 1000 ohms for applications requiring two distinct feedback signals Suffix P3 ELECTRIC ACTUATIO & OPTIOS (1-888-HAYIDL) 73

12 Electric Actuator Accessories Extended Descriptions Suffix S shown Auxiliary Limit Switches Suffix S to S3 Auxiliary Limit Switches Suffix S, S2, and S3 (For EVR, EVS & EVT actuators) A maximum of three additional limit switches can be installed (see Electric Actuator Specifications and Accessories page 75). Switches are SPDT, rated at 250 VAC, and are pre-wired to the internal terminal strip. Auxiliary limit switches may be set to open/close at any point during the 90 rotation. These are dry contacts, and may be used to trigger alarms, illuminate indicator lights, and other similar devices. Heater & Thermostat Suffix T (For EVR, EVS & EVT actuators, standard on EJM actuators) A heater and thermostat are designed to electrically warm the inside of the actuator enclosure to approximately 40 F. Its purpose is to inhibit condensation, facilitate better lubrication, and prolong fail-safe battery life in environments as cold as -40 F. Special Enclosure EMA 4/4X/7/9 Suffix X2 (For EVS & EVT actuators) In addition to being water and corrosion resistant, these enclosures meet EMA specifications for Class 1, Division 1 groups A, B, and C Explosion-proof as well as Class 1, Division 1 groups D, E, and F dust-proof. Optional Motor Voltages See Below for Respective Suffix (For all actuators) 12D 12 VDC 24D 24 VDC 24A 24 VAC 220A 220 VAC Heater Thermostat Heater and Thermostat Suffix T For EVR, EVS, and EVT actuators. Surge Protector Suffix W (For EVS & EVT actuators) The surge protector, (also known as voltage transient suppression board ) is designed for installation in 120/240 VAC actuators, and used to protect against voltage surges that could damage the actuator. This module will also protect the capacitors used within each actuator. Second Conduit Entry Suffix Y (For EVS & EVT actuators) Some applications and electrical codes require that control wires be run in a separate conduit from the power supply wires. A second 1/2 PT conduit connection can be provided for this purpose. 74

13 Electric Actuator Specifications and Accessories Features/ Accessories/Voltages General Specifications Actuator Model Standard Actuator Features EATB EAU EVR EVS/EVT EJM Motor Drive Rotation Uni Uni Rev Rev Rev EMA Rating (Available) 4, 4X 4, 4X 4, 4X 4, 4X 4, 4X Enclosure Material (Top/Bottom) GFPPL/GFPPL GFPPL/GFPPL PVC/ZA Al/Al Al/Al Manual Override (De-Clutching) Standard Standard Back Drive Position Indicator Standard Standard Standard Position Indication w/led POA POA POA POA POA Standard Voltage (VAC) Prewired to Terminal Strip Standard Standard Standard Standard Motor Thermal Protector Standard Standard Standard Standard Standard Automatic Reset Standard Standard Standard Standard Standard Auxiliary Limit Switches (SPDT) 1 STD Optional Optional 2 STD Auxiliary Limit Switch (Amp Rating) EJM 2&3 5, all others 15 Low Ambient Limit without T ( F) 40 F 40 F 40 F 40 F /A High Ambient Limit ( F) 160 F 160 F 160 F 160 F 150 F Motor Brake Standard Standard Standard Optional Self-Locking Gearing Conduit Entry Size, PT 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 Permanent Lubrication Standard Standard Standard Standard Standard Mounting Position Any Any Any Any Any Min/Max Wire Size 18/16 18/16 18/14 18/14 20/12 Optional Actuator Accessories Suffix EATB EAU EVR EVS/EVT EJM Timer Board A Optional Optional Cycle Time Rate Regulator B Optional Positioner (4-20 ma) C2E Optional Optional 180 Degree Center-Off D Optional Optional Extended Duty E Standard Optional Handwheel H Optional Standard Mechanical Brake K Standard Standard Optional Self-Locking Gearing Electric Fail-safe (Battery Backup) L2 Optional Feedback Potentiometer 90 Degree, 0 to 1000 Ohms P Optional Optional o-stop, 0 to 1000 Ohms P2 Optional Dual, 0 to 1000 Ohms P3 Optional Auxiliary Limit Switches Available Auxiliary Limit Switch w/cam 1 S Optional Optional Auxiliary Limit Switch w/cam 2 S2 Optional Optional Standard Auxiliary Limit Switch w/cam 3 S3 Optional Heater & Thermostat T Optional Optional Standard Enclosure, EMA 4,7,9 X2 Optional 316 SS Tags w/stamped Valve umbers YSS2 Optional Optional Optional Optional Optional Optional Voltages Suffix EATB EAU EVR EVS/EVT EJM 12 VAC 12A Optional Optional 24 VAC 24A Optional Optional Optional Optional 220 VAC 220A Optional Optional Optional Optional 12 VDC 12D Optional Optional Optional Optional 24 VDC 24D Optional Optional Optional Optional ELECTRIC ACTUATIO & OPTIOS Should additional auxiliary limit switches be required greater than quantity shown, consult factory. otes: 1. K Option, Mechanical Brake, is required with Actuators for butterfly valves. 2. E Option, Extended Duty, is included with Positioners. 3. EVS and EVT Actuators can be CSA certified. Price on application. 4. Positioners with VDC input are available. Consult factory. 5. EJM Actuators over 800 in-lb torque include handwheel. Important ote: The valve and actuator combinations shown in this catalog have been tested and approved by Hayward Flow Control Systems when properly installed into compatible process systems. Should actuators, accessories or mounting hardware other than those supplied by Hayward be used for the operation of these valves, the installer assumes all responsibility for the performance of those valves (1-888-HAYIDL) 75

14 PD Series Solenoid Valves True Union Overview Heavy-duty solenoid valves feature true union end connections and are designed so o Pressure Differential is required for reliable operation. Problems such as sticking and chattering are eliminated and downstream restrictions caused by nozzles, flowmeters, and other equipment will not affect performance. The valve s unique coil design results in lower coil operating temperatures and a 100% continuous duty rating. A molded polyester housing protects the coil assembly and electronics from harsh corrosive environments, and an easy to replace one-piece seal cartridge and plunger assembly allow the valve to quickly be put back in service. Features Continuous 100% Duty Cycle Multi-Position Electric Connections Polyester Coil Housing 115 VAC Standard Corrosion Resistant Built-In 1/2 Conduit or S-J Type Cord Electric Connections FPM or EPDM Seals PD Design 1/4-1 PVC, Corzan CPVC Options Voltage Options: 12 VAC/VDC, 24 VAC/VDC, 220 VAC Parts List True Union Solenoid Valves 1 Solenoid Coil 2 Electrical Connector 3 Bonnet ut CPVC 4 Seal Cartridge CPVC, PVC 5 O-Rings 6 End Connector PVC/CPVC 7 Body PVC/CPVC 8 Union ut PVC/CPVC Operating Parameters For optimum valve performance, inlet pressure must not exceed 120 PSI. Flow rate should not exceed 5 feet per second. Pressure Loss Calculation Formula [ P = Cv] Q 2 P = Pressure Drop Q = Flow in GPM Cv = Flow Coefficient Cv Factors Size Factor Size Factor 1 / / / Dimensions Inches Size A B C D E F G Weight (lb/kg) 1 / /1.3 1 /2 / /1.3 3 /4 / /1.4 1 / /1.4 Metric End Connections Available in: BSP Straight Thread, BSP TR Tapered Thread and Metric Socket Corzan is a registered trademark of oveon, Inc. 76

15 Technical Information Part umbers PVC/FPM Seals CPVC/FPM Seals Size End Conn. Part umber Size End Conn. Part umber 1/2 Socket/Threaded SV10050STV 1/4 Socket/Threaded SV20025STV 3/4 Socket/Threaded SV10075STV 1/2 Socket/Threaded SV20050STV 1 Socket/Threaded SV10100STV 3/4 Socket/Threaded SV20075STV 1 Socket/Threaded SV20100STV PVC/EPDM Seals CPVC/EPDM Seals Size End Conn. Part umber Size End Conn. Part umber 1/2 Socket/Threaded SV10050STE 1/4 Socket/Threaded SV20025STE 3/4 Socket/Threaded SV10075STE 1/2 Socket/Threaded SV20050STE 1 Socket/Threaded SV10100STE 3/4 Socket/Threaded SV20075STE 1 Socket/Threaded SV20100STE Solenoid Valve Selection Chart Size Material End Conn. Liner & Seals Pressure Rating Coil Rating 1/4, 1/2 Socket, Threaded, F on-shock PVC, CPVC FPM, EPDM VAC 3/4, 1 or Flanged 120 PSI Max Inlet Pressure 1/4 not available in PVC ELECTRIC ACTUATIO & OPTIOS Operating Temperatures/Pressure (1-888-HAYIDL) 77

16 DEL ESC ALT OK HAYWARD Universal Control Panel For Control, Sequencing, and Monotoring of Automated Valves Overview Extremely flexible, low-cost Universal Control Panels are used to control the operation of 5 to 25 electrically or pneumatically actuated valves without the complexity and cost of programmable controllers or the maze of wires associated with hard-wire relays. Compact, electronic relays that serve as multiple timers, counters, clocks, and relays are easily programmed to perform endless combinations of actuated valve control to meet the specific requirements of virtually any application. Features EMA 4X Enclosure (UL, CSA & CE Listed) Transparent Hinged Cover Built-In Circuit Breaker Control Relay with Expansion Module Interposing Relays Terminal Wiring Block Control Switches Indicator and Alarm Lights Application Flexibility Universal Control Panels have control relay and expansion modules for numerous control functions including: Maximum of 20 Digital Outputs Maximum of 2 Analog Inputs Maximum of 10 Relay Outputs (Rated to 10 A Resistive [3A Ind.]) Panel Functions Include: 8 Timers and 8 Counters 4 Real Time Clocks with 4 Channels/Clock 8 Display Messages (To accommodate complex applications) A standard main power disconnect switch provides added safety, a UL 489 circuit breaker allows power to be directly wired to the panel, and clearly marked terminal blocks make wiring connections easy. An easy-to-read LCD displays circuit diagrams, continuous function updates, and other user-defined display messages. The panel can be customized to include indicating lights, alarms, interloping relays, and selector switches. It is also AS-interface and PROFIBUS compatible. DUCTSIL DUCTSIL WIREWAY DUCTSIL L1 1 I1 2 3 I2 Q1 I3 4 I4 Q I I6 Q3 I7 I8 DIGITAL IPUTS Q I WIREWAY I10 I11 I12 Q5 Q WIREWAY RELAY OUTPUTS L1 1 I1 2 3 I2 Q1 I3 4 I4 Q I5 SYSTEM COTROL I6 Q3 I7 I8 DIGITAL IPUTS Q I I10 I11 I12 START O LT 5 STOP Q5 24.0" Q RELAY OUTPUTS GD GD L1 Easily Configured Universal Control Panels are easily configured with the help of a Hayward Automated Valve Specialist. The panel can be programmed remotely, and a new control chip module can be installed on a panel already in the field. The panel is designed for use with Hayward Automated Valves but will also work with electric and pneumatic actuators from most other manufacturers. Typical Applications Universal Control Panels are ideally suited for small, compact systems with 5 to 25 actuated valves such as: Multiple Filter Banks with Backwash Systems Photo Processing Systems Small Waste and Water Treatment Plants HVAC Control and Sequencing Container Filling Systems PC Board Manufacturing Facilities P1 RAI L DUCTSIL WIREWAY I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 120V 120V 120V 120V 120V 120V 12.0" COTROL BOX OVERALL HEIGHT = 9.5" 78

17 Bus Control Systems Pneumatic Bus Control System mounted on a butterfly valve For Multiple Automated Valve Applications Overview Specially equipped Hayward actuated valves, as well as numerous other associated devices, can be linked via standardized communication networks within plants. While conventional communication architecture dictates as many as 8-12 wires run from PLC controls to each automated valve, bus architecture allows all actuated valves in the network to be controlled via a pair of daisy-chained wires providing a level of enhanced flexibly and utility while dramatically reducing installation and maintenance costs. Since communication protocols are as varied as the 100 or so manufacturers of programmable logic controllers (PLCs), Hayward actuated valves are equipped with AS-I modules that freely communicate with all PLC brands regardless of protocol. For modulating applications that require communication modules compatible with the specific PLC used, Hayward offers modules compatible with the most popular protocols including Device et, Profibus, Modbus, Fieldbus, and several others. Why Bus Is Better Conventional actuated valve systems, especially modulating systems, often require the running of discrete bundles of wire from the central control station to each actuator in the network. These wiring bundles include power, control and feedback wiring. Use of Hayward s bus control system allows all actuated valves in the network to be linked via a single pair of daisy-chained wires. Other compatible devices such as flow meters, temperature sensors, and other instrumentation can also be included in the network. Electronic addresses assigned to each actuated valve enable the PLC to command any actuator in the network independently of all other actuated valves. The advantages of bus control over conventional control are numerous: Wiring is greatly simplified Power from the air solenoid in pneumatic actuation applications can be supplied via the bus connection Troubleshooting and future modifications are relatively simple Other devices can be included in the network Speed, reliability, and flexibility are greatly enhanced et applied cost is often a fraction of conventional control costs Applied Cost Savings The industry standard for discreet wiring (design conduit, wire, and installation) is approximately $8 per linear foot vs. a comparable bus system which can be installed for approximately $2 per linear foot. Using these cost factors, a modulating system requiring 20 actuators installed an average of 200 feet from the PLC would cost approximately $32,000 to connect. An equivalent bus system would cost approximately $8,000 with the resulting savings more than offsetting the cost of bus compatible actuated valves. In bus control systems, the greatest cost savings are often realized later since troubleshooting is often accomplished through visual review of the system via a PC instead of physically tracing wires. Future modifications and system expansions are also greatly simplified. ELECTRIC ACTUATIO & OPTIOS (1-888-HAYIDL) 79

18 Bus Control Systems Electric Bus Module (highlighted by yellow circle) A Choice of Electric or Pneumatic Automation Hayward bus control systems are designed to work with Hayward s EVS Series Electric and Series PH or PK Pneumatic Actuators. The bus control module for the electric actuator fits inside the actuator housing, and the one for the pneumatic actuator is contained in a small housing that mounts directly to the actuator. The module provides power and signal to the actuator. Pneumatic Bus Module Features EMA 4, 4X, and IP67 Enclosure (UL, CSA, and CE Listed) Transparent Screw-On Lexan Cover Large Color-Coded Visual Open/Closed Indicator Solid State Inductive Positioning Sensors Integral High Flow, Low Power Consumption Solenoid Valve in Brass or Stainless Steel Enclosed Protected Pilot Solenoid AS-I or Device et Twisted Pair Solenoid Power Choice of 120 VAC or 24 VDC Operation Manual Override Auxiliary power must be provided to the solenoid for Foundation Fieldbus applications. Electric Bus Module Features Flexible, Housing-Enclosed Plug-In Type Protocol Module Several Different Protocol Modules to Handle Varying Application Requirements Conventional I/O Architecture Business Systems Operator Workstations PLC/DCS Controller Actuated Valves Fieldbus I/O Architecture Business Systems Operator Workstations PLC/DCS Controller Actuated Valves Lexan is a registered trademark of General Electric 80

19 LS Series Control Station For On-Demand Local or Remote Control of Electronically Actuated Valves Overview LS Series Control Stations are designed and engineered to provide maximum in-field flexibility for local and/or remote control of electrically actuated valves. A single LS Series Control Station can be used for local actuator control, and addition of a second station permits control from a remote location as well. One of two manual switches on each station allows control to be switched from one station to the other on demand or both stations can be deactivated simultaneously. The other switch allows manual open, stop or close control of the valve. Two highly visible open or close indicator lights clearly show status of the valve. Hayward LS Series Control Stations can be factory-mounted directly on the valve/electric actuator as a compact package, or ordered individually for mounting on a nearby wall or control panel. A color-coded wiring harness is available to make field installation easy. Application Flexibility The LS Series Control Station s modular design allows it to be easily modified to meet virtually any automated valve requirement. Determination of the number of stations required to meet switching and indication requirements for a new application is simple, and the stations can easily replace make do control wiring in existing applications. Features EMA 4x Rated Housing Rugged, Heavy Duty Construction Corrosion Resistant Enclosure Local and/or Remote Actuator Control Flexible Mounting on Actuator, Wall, or Control Panel Interposing Relays Eliminates eed for Switch Options Keyed Selector Switches for Secured Access 4-20 ma Signal Generation for Modulating Valves Color Coded Wiring Harness for Easy Field Installation ELECTRIC ACTUATIO & OPTIOS (1-888-HAYIDL) 81

20 LS Series Control Station Wiring Diagram Where Two Actuator Control Stations are Used for Both Remote and Local Control REMOTE STATIO RED LIGHT OTE: LOCAL OR REMOTE STATIO MUST BE I A "O" POSITIO FOR LIGHT IDICATIO LOCAL STATIO TYPICAL ACTUATOR The LS Series Actuator Control Station reliably controls both Hayward electric actuators and all other electric actuators as well. Dimensions Wiring Diagram Where Actuator Control Station is Used for Either Remote or Local Control TYPICAL ACTUATOR A Better Way to Control Automated Valves Why bother to custom fabricate switching controls for your electric actuator? Hayward has a better solution the Series LS Actuator Control Station. Just connect a power source and you're ready to put your automated valve into service without loose wires, hanging switches or confusion about whether the actuator has opened or closed the valve. And the LS Control Station can be mounted directly to the actuator, near it or in a convenient remote location. ot just for new installations, the Actuator Control Station can easily replace existing make do control wiring. The color-coded wiring harness makes a field retrofit simple to do. 82

21 Webster D-Series Vertical Seal-Less Immersible Pumps All Plastic CPVC, Polypropylene, or PVDF Construction Built To a High Standard Often, pumps built to handle smaller capacity applications are not built to the standards of larger capacity pumps. This is not the case with Webster D-Series pumps. These pumps have been designed to perform reliably for years with standard features like a Heavy-Duty, TEFC, epoxy painted motor and extra features, such as increased endbell motor protection, larger motor bearings for tighter control and less vibration, and improved capacitor protection. Runs Dry, Runs Against a Closed Valve A dynamically balanced, semi-open impeller with a unique tandem design permits the pump to run dry or to operate against a closed valve without damage to ensure years of trouble-free service. The seal-less design eliminates leaking and costly seal replacements. PUMPS Features Exclusive Two-Year Warranty Built for Years of Trouble Free Service Integral Mounting Bracket o Metal Ever Contacts the Process Fluid Pump Cannot Fail Due to Rust or Corrosion Dynamically Balanced Impeller Can be Run Dry or Against a Closed Valve o Seals to Leak or Replace Options Inlet Screens Protect Pump Impellers From Damage All Plastic Construction A D-Series pump can never fail because of rust or corrosion the pump features all-plastic construction the process media never comes in contact with metal. And with a choice of three different plastic materials of construction, including allnatural polypropylene, there s one right for your corrosive application. Two Year Warranty Lots of pumps claim to be reliable but only offer a one-year warranty. All Webster D-Series pumps are backed by Hayward s extended two-year warranty, your assurance of reliability (1-888-HAYIDL) 83

22 Technical Information D-Series Pump Specifications atural Polypropylene, CPVC, or PVDF Construction Threaded Connections Stainless Steel Shaft with non-metallic sleeve PTFE Fume Barrier protects motor and bearings Viton O-rings For flow rates from 2 to 17 GPM with TDH s up to 18 feet Single Phase Motor with 1 /8 HP, 115/230 VAC has heavy duty TEFC, epoxy painted construction and is rated for continuous duty service The motor features a 1 /2 diameter extended stainless steel shaft and sealed ball bearings with slinger lip seal Performance Curves 60Hz 50Hz D1, DD1 D1, DD1 84

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