6-Speed Manual Clutch Release Bearing Squeak or Rattle Noise
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- Adam Bishop
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1 T-SB December 22, Speed Manual Clutch Release Bearing Squeak or Rattle Noise Service Category Drivetrain Section Manual Transmission/Transaxle Market USA Applicability YEAR(S) MODEL(S) ADDITIONAL INFORMATION FJ Cruiser Transmission(s): 6MT Tacoma Transmission(s): 6MT Introduction Some manual transmission equipped FJ Cruiser and V6 Tacoma vehicles may exhibit a squeak or rattle noise from the transmission area when the clutch pedal is released. Changes have been made to the clutch system to eliminate this noise. Follow the procedure in this bulletin to address this condition. Warranty Information OP CODE DESCRIPTION MODEL TIME OFP T1 T2 TC1005 R & R Transmission to Replace Clutch Release Bearing, Fork Support, and Release Cylinder FJ Cruiser 3.2 Tacoma (2WD) 2.8 Tacoma (4WD) # APPLICABLE WARRANTY This repair is covered under the Toyota Powertrain Warranty. This warranty is in effect for 60 months or 60,000 miles, whichever occurs first, from the vehicle s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. Page 1 of 9
2 T-SB December 22, 2010 Page 2 of 9 Parts Information MODEL FJ Cruiser/ Tacoma PREVIOUS PART NUMBER CURRENT PART NUMBER PART NAME Clutch Release Bearing (Aisin) Clutch Release Bearing (Luk) Clutch Release Fork Support 1 FJ Cruiser Clutch Release Cylinder Tacoma QTY NOTE FJ Cruiser and Tacoma vehicles can be equipped with either an Aisin or Luk clutch assembly. When performing this repair, be sure to order the clutch release bearing that matches the type of clutch cover in the vehicle. The clutch cover manufacturer is stamped on the outer edge of the clutch cover assembly as shown in Figures 1 and 2 below. Figure 1. Figure 2.
3 T-SB December 22, 2010 Page 3 of 9 Required Tools & Equipment SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY Union Nut Wrench 10 mm NOTE Additional SSTs may be ordered by calling TOOLS & MATERIAL MP Grease (multi-purpose) QUANTITY As Needed
4 T-SB December 22, 2010 Page 4 of 9 Repair Procedure Overview 1. Confirm that the noise is only present with the clutch pedal released, and goes away with the clutch pedal depressed. 2. Remove the transmission. 3. Replace the clutch release cylinder, clutch release fork support, clutch release bearing, and inspect the clutch cover. Figure 3. 1 Clutch Release Fork Support 3 Clutch Release Cylinder 2 Clutch Release Bearing 4. Reinstall the transmission. 5. Test drive the vehicle and confirm the noise is no longer present.
5 T-SB December 22, 2010 Page 5 of 9 Repair Procedure 1. Confirm there is a squeak or rattle noise from the transmission assembly when the clutch pedal is fully released. A. Is the noise coming from the transmission assembly? YES Go to question B. NO This TSB does NOT apply. Continue diagnosis to locate the source of the noise. B. Does the noise go away when the clutch pedal is depressed? YES Go to step 2. NO This TSB does NOT apply. Continue diagnosis to locate the source of the noise. 2. Remove the clutch release cylinder, then the transmission assembly. Refer to the Technical Information System (TIS), applicable model and model year Repair Manual: 2007 / 2008 / 2009 / 2010 / 2011 FJ Cruiser: Drivetrain Manual Transmission/Transaxle RA61F Manual Transmission: Manual Transmission Assembly: Removal 2005 Tacoma: Drivetrain Manual Transmission/Transaxle Manual Transmission Unit Assy (RA60) / (RA60F): Replacement 2006 Tacoma: 2007 Tacoma: 2008 Tacoma: 2009 Tacoma: 2010 Tacoma: 2011 Tacoma:
6 T-SB December 22, 2010 Page 6 of 9 Repair Procedure (Continued) 3. Replace the clutch release fork support and clutch release bearing. NOTE Be sure to apply MP grease to the release fork and the release bearing assembly contact surfaces, release fork and pushrod contact surface, and release fork pivot point. Figure 4. It is normal to see wear on the transmission input sleeve. Figure 5. Refer to TIS, applicable model and model year Repair Manual: 2007 FJ Cruiser: 2008 FJ Cruiser: 2009 FJ Cruiser: 2010 FJ Cruiser: 2011 FJ Cruiser:
7 T-SB December 22, 2010 Page 7 of 9 Repair Procedure (Continued) 2005 Tacoma: Drivetrain Clutch Clutch Unit (Ra60/Ra60f): Overhaul 2006 Tacoma: 2006 Tacoma: 2007 Tacoma: 2007 Tacoma: 2008 Tacoma: 2008 Tacoma: 2009 Tacoma: 2009 Tacoma: 2010 Tacoma: 2010 Tacoma: 2011 Tacoma: 2011 Tacoma:
8 T-SB December 22, 2010 Page 8 of 9 Repair Procedure (Continued) 4. Inspect the clutch cover assembly for wear, and replace the clutch cover assembly if wear is excessive. Confirm clutch cover finger heights are even. Figure 6.. A B 0.5 mm (0.020 in.) 6.0 mm (0.236 in.) 5. Install the NEW clutch release cylinder and transmission assembly. Refer to TIS, applicable model and model year Repair Manual: 2007 / 2008 / 2009 / 2010 / 2011 FJ Cruiser: Drivetrain Manual Transmission/Transaxle RA61F Manual Transmission: Manual Transmission Assembly: Installation 2005 Tacoma: Drivetrain Manual Transmission/Transaxle Manual Transmission Unit Assy (RA60) / (RA60F): Replacement 2006 Tacoma: 2007 Tacoma: 2008 Tacoma: 2009 Tacoma: 2010 Tacoma:
9 T-SB December 22, 2010 Page 9 of 9 Repair Procedure (Continued) 2011 Tacoma: 6. Test drive the vehicle and confirm the noise is eliminated.
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T-SB-0008-12 January 6, 2012 Service Category Vehicle Exterior Section Door/Hatch Market USA Applicability YEAR(S) MODEL(S) ADDITIONAL INFORMATION 2006 2007 Highlander HV 2001 2007 Highlander Introduction