Metering and Service Parts

Transcription

1 CDL Autoparts Ltd DISTRIBUTORS OF QUALITY AUTOMOTIVE COMPONENTS Metering and Service Parts WEBER

2 WEBER METERING & SERVICE PARTS CARBURETTOR 34ICH 34ADM 28/36DCD 32/36DGVSA 32/36DGAV 38DGAS7A TYPE 32/36DGEV ITEM Refer over for sizes available and complete part number examples for ordering purposes. REPAIR KIT WE801 WE844X WE804 WE800 WE800X, WE803X WE824X VENTURI (SERIES) FIXED FIXED 71701, FIXED FIXED FIXED AUX. VENTURI SERIES NA NA IDLE JET SERIES PUMP JET SERIES PUMP CHECK SERIES NA NA NA MAIN JET SERIES EMULSION TUBE SERIES AIR CORRECTION SERIES POWER VALVE DIAPHRAGM NA /HYP /HYP /HYP56 NEEDLE VALVE SERIES NEEDLE VAVLE (CEDELE) WE800NS WE800NS WE800NS WE800NS WE800NS WE800NS PUMP DIAPH. (OEM) NA PUMP DIAPH. (CEDELE) WE802PP WE844PP NA WE800PP WE800PP WE800PP SECONDARY PUMP DIAPH. (OEM) NA NA NA NA SECONDARY PUMP DIAPH. (CEDELE) NA WE844AD NA NA WE800AD NA FLOAT (Brass) FLOAT (Nitrile) NA NA CHOKE PULL-OFF DIAPH. (OEM) NA NA NA / CHOKE PULL-OFF DIAPH. (CEDELE) NA WE844CP NA NA WE803CP/WE800CP NA CHOKE UNIT ELECTRIC NA NA NA CHOKE UNIT WATER NA NA NA NA NA Page 1

3 WEBER METERING & SERVICE PARTS CARBURETTOR 40DCOE EARLY SERIES 40DCOE151 LATE SERIES 40IDF 28, 29 40IDF 13,15 48IDA TYPE 45DCOE EARLY SERIES 45DCOE152 LATER SERIES 44IDF 40IDF 19 NOTE: Part number SERIES only are shown below. ITEM Refer over for sizes available and complete part number examples for ordering purposes. REPAIR KIT - GASKET SET WE834 WE834 WE848 VENTURI SERIES (40DCOE) (40DCOE) (45DCOE) (45DCOE) AUX. VENTURI SERIES 70001, DCOE 70001, DCOE (40IDF13,15) , DCOE 69602, DCOE (40IDF 19) IDLE JET SERIES 74815, 74821, , 74821, PUMP JET SERIES early brass late alloy PUMP CHECK SERIES MAIN JET SERIES EMULSION TUBE SERIES AIR CORRECTION SERIES NEEDLE VALVE (OEM) or NEEDLE VALVE (CEDELE) WE805NS WE805NS WE800NS WE800NS NA PUMP DIAPHRAGM (OEM) NA NA NA FLOAT (Brass) NA NA NA FLOAT (Nitrile) NA NA Page 2

4 WEBER TUNING PARTS MAIN JETS IDLE JETS Part Number example: Part number example: Series Application Sizes available Series Application Sizes available DCD series in DCOE series in DCN increments. IDF, 48 IDA series increments /36 DFAV, DGV in DCNF series in.05 incr. 40 & 46mm 3-barrels increments DCD series in ADM series in.05 32/36 DFV series increments. ICH series increments 32/36 DGV,DGAV plus 127, 132, F1 DCOE series in 0.5 incr. 40DCN, 40IDA 3-bbl, F2 DCOE series " 46IDA 3C F3 DCOE series " F4 DCOE series " F5 DCOE series " F6 DCOE series " AIR CORRECTOR JETS F7 DCOE series " Part Number example: F8 DCOE series ,65 " Series Application Sizes available F9 DCOE series " /36 DFAV, DGV in F11 DCOE series " 40 DCN, 40 DFI, increments F12 DCOE series & 46mm 3-bbl F13 DCOE series " DCOE,IDF,281DA in.05 incr. IDA SERIES IDLE JET & HOLDER DCNF series in.05 incr F10 Idle Jet DCD series in.05 incr Idle Jet Holder PUMP JETS EMULSION TUBES Part Number example: /36 DFAV, 32/36 DGV, 40 DCN, 40 DFI, Series Application Sizes available 40 & 46mm 3-barrels DCD series in 0.1 incr IDF series in.05 incr. 'F' 'F 'F' /36 DFAV in.05 incr. No. Part No. No. Part No. No. Part No DFI in.05 incr. F F F DCN in.05 incr. F F F /36 DGV 0.50 F F F IDA in 0.1 incr. F F F IDA, ADM, IDA alloy 0.50, F F F DCOE series in.05 incr. F F F F F F F F F F F F NEEDLE & SEATS F F F Part number example: F F F Series Application Sizes available DCOE spring loaded in.25 incr. DCOE Series, 48 IDA Series, IDF Series IDA spring loaded 2.00, 3.00 'F' 'F' F' DGV, IDF, DFA 1.50, 1.75, 2.00, 2.50 No. Part No. No. Part No. No. Part No IDF spring loaded 1.75, 2.00 F F F F F F F F F F F F POWER VALVES F F F Part number Specs/Identification Application F F F kg Red 32DGV7A, 32/36DGV 5A, 05A F F kg Yellow 32/36DGV 1A, 3A F F kg Plain 32DGV-15C,38DGMS,38DGAS kg Blue 32/36DGAV 30A,32/36DFV AUXILIARY VENTURIS Part number example: VENTURIS (Chokes) Series Application Sizes available Part number example DCD series 4.50 Series Application Sizes available in mm IDF 13, , mm 3-bbl (exc IDL& IDS) 30, 32, IDA 3.50, 4.00, 4.50, IDA 3C IDF , IDL, IDC 3C 27, DCOE with ram-tubes 3.00,3.50,4.00,4.50, IDF 13, 15, 19 27, 28, 30, 32, DCOE without ram tubes 3.50, IDF28,29, 44IDF 32,34, DCOE with ram tubes 3.50, , 28/36DCD in 1mm incr DCNF 3.50, 4.00, /36 DCD primary 23,24,25, DCN DCNF 32, 34, DCN 14,17, , DCNF 34, 36, 37, IDF, 44 IDF DCOE in 1 mm incr ADM IDA in 1 mm incr ICH DCN in 1 mm incr DCOE in 1 mm incr DCNF12,13,19, , DCOE in 1 mm incr /36 DGV 3.50 Page 3

5 FUEL SYSTEM MANUAL 48 IDA WEBER 1 1 Carburettor Top Cover Stud Stud Pump Rod Spring Retaining Clip Pump Spring Pump Plunger E 2 Pump Demand Valve L 2 Pump Demand Valve E 4 Pump Jet Washer L 2 Pump Jet `O' Ring E 2 Pump Jet L 2 Pump Jet Pump Spill Needle Valve Needle Valve `O' Ring Top Cover Gasket Float O' Ring Float Spindle Auxiliary Venturi Venturi (Choke Tube) Idle Mixture Screw Idle Mixture Screw Spring ' Ring Threaded Cover Progression Hole Inspection Cover Throttle Spindle Nut Lock Washer Washer Throttle Return Spring Pump Lever Spring Washer Pin Throttle Spindle Throttle Spindle Screws Throttle Valves Throttle Return Spring Cam Throttle Lever NLA 38 1 Throttle Stop Screw Spring Throttle Stop Screw Compression Spring Cover Compression Spring Dust Cap Roller Bearing Stud Main Jet Emulsion Tube Air Corrector Jet Emulsion Tube Holder Idle Jet Idle Jet Holder Fuel Rail Bolt Gasket Fuel Banjo Gasket Fuel Filter Element Fuel Filter Cover Gasket Fuel Filter Cover Air Horn Air Horn Fixing Tab Air Horn Fixing Tab Nut Gauze Cover Nut Carburettor Top Cover Nut Filter Locating Ring NLA 64 1 Gauze Cover Pump Rod Bush Lever W/O Ball E - Early carburettor L - Late carburettor Page 4

6 FUEL SYSTEM MANUAL 40 IDF (Late Model) WEBER 1 1 Air Horn Pump Control Rod Carburettor Top Cover Stud Pump Rod Spring E 1 Carburettor Main Gasket L 1 Carburettor Main Gasket Fuel Filter Fuel Filter Gasket Fuel Filter Cover Pump Demand Valve Pump Jet Gasket Pump Jet Pump Spill Auxiliary Venturi Venturi (Choke Tube) Stud Throttle Lever Throttle Spindle Nut Lock Washer Spring Ring Race Bearing Idle Jet Idle Jet '0' Ring Idle Jet Holder Throttle Stop Screw Spring Throttle Stop Screw Pump Rod Spring Mixture Screw `0' Ring Cap Mixture Screw Spring Mixture Screw Pump Cover Screw Pump Cover E 1 Pump Diaphragm L 1 Pump Diaphragm Fixing Pin Pump Diaphragm Spring Vacuum Take-Off Cover Air By-Pass Screw Air By-Pass Screw Nut Throttle Plate Throttle Plate Fixing Screw E 1 Air Horn Gasket L 1 Air Horn Gasket Throttle Return Spring Throttle Lever Choke Tube Fixing Screw Choke Tube Fixing Screw Nut Fixing Screw Main Jet Emulsion Tube Air Corrector Jet Emulsion Tube Holde Float Float Pin Needle Valve Needle Valve Gasket Top Cover Fixing Screw Fuel Inlet Pipe Pump Adjustment Rod Spring Clip Pump Rod Nut Fuel Pipe Gasket Threaded Cap Throttle Shaft E - Early carburettor L - Late carburettor Page 5

7 FUEL SYSTEM MANUAL 40, 42, 45 DCOE (Early Model) WEBER 1 1 Jet Cover Cover Screw Gasket Washer Carb Top Cover NLA 6 1 Carb Cover Gasket Emulsion Tube Holder Air Corrector Jet (1) 9 2 Idle Jet Holder Emulsion Tube 61450(l) 11 2 Idle Jet Ser Main Jet (1) 13 1 Plate A 2 Choke Tube 40 DCOE B 2 Choke Tube 42 DCOE 72304(l) 14C 2 Choke Tube 45 DCOE A 2 Auxiliary Venturi 45 DCOE with Air Horns 69602(l) 15B 2 Auxiliary Venturi 45 DCOE without Air Horns 69904(l) 15C 2 Auxiliary Venturi 42 DCOE with Air Horns 70002(l) 15D 2 Auxiliary Venturi 40 DCOE with Air Horns 70003(l) 15E 2 Auxiliary Venturi 40 DCOE without Air Horns (1) 15F 2 Auxiliary Venturi Extended Type 40 DCOE with Air Horns (1) 16 2 Dust Cover Spring Retaining Cover A 1 Throttle Lever Spring Throttle Screw Locking Screw A 2 Locking Plate Spring Washer Nut A 4 L/Plate 45 DCOE B 4 L/Plate 42 DCOE C 4 L/Plate 40 DCOE Stud Lock Washer Shaft Nut Gasket Bottom Bowl Cover Carburettor Body N/A 32 1 Spring Anchor Plate Throttle Return Spring (1) 34 1 Pin Pump Control Lever Stud Stud Throttle Shaft Bearing Throttle Plate Screw A 2 Throttle Plate 40DCOE B 2 Throttle Plate 42DCOE C 2 Throttle Plate 45DCOE Excl.15/ D 2 Throttle Plate 45 DCOE 15/ A 1 Throttle Shaft 40DCOE (2) 41C 1 Throttle Shaft 45DCOE (2) 42 2 Cold Start Screw Flat Washer Flat Fixing Screw Plate Gasket A 1 Cold Start Unit L/H B 1 AIt.Cold Start Unit R/H Nut A 1 Washer Return Spring L/H Return Spring R/H Cold Start Unit Body N/A 55 1 Shaft N/A 56 1 Filter Screen Fixing Bolt Shaft Washer Start Valve Starter Valve Spring Spring Retainer Spring Washer Pump Spring Retainer Pump Rod Ser Pump Spring Ser Pump Plunger Idle Screw Spring Idle Mixture Screw Continued - next page. Page 6

8 FUEL SYSTEM MANUAL 40, 42, 45 DCOE (Early Model) WEBER 69A 2 Air Horn 45DCOE B 2 Air Horn 45DCOE 13/15/ C 2 Air Horn 40 DCOE D 2 Air Horn 40 DCOE Progression Hole PIug Pump Gasket Pump Jet (1) 73 2 Pump Cover Seal Pump Cover Inlet Valve with Ex (1) 76 2 Starter Jet Float Float Fulcrum Pin Pump Valve Ball Stuffing Ball Retaining Screw Needle Valve Gasket Needle Valve 79503(1) 84 1 Fuel Union Gasket A 1 Fuel Union (Blank) B 1 Fuel Union Straight 1/4" barb B 1 Fuel Union Straight 5/16" barb C 1 Fuel Union 90 deg. 5/16" barb D 1 Fuel Union (Dual) "T" peice Fuel Union Gasket Fuel Union Bolt Fuel Filter Gasket Plug R/H Lever (1) Calibrated parts requiring 3 more digits to be complete. (2) Replacement shafts are not drilled for accelerator actuation. Page 7

9 FUEL SYSTEM MANUAL 45 DCOE (Late Model) WEBER 1 1 Filter Cover Filter Cover Gasket Filter Element Jet Inspection Cover Screw Jet Inspection Cover Gasket Top Cover Gasket Needle Valve Float Emulsion Tube Holder Air Corrector Jet Idle Jet Holder Emulsion Tube Stud Main Jet Idle Jet Auxiliary Venturi Air Horn Air Horn Fixing Nut Spring Washer Air Horn Tab Venturi (Choke Tube) Stud Lock Washer Air By-Pass Screw Cap Air By-Pass Screw By-Pass Screw Lock Nut Locking Screw Lock Washer Throttle Spindle Nut Throttle Plate Throttle Plate Screw Bottom Cover Gasket Inspection Cover Fixing Screw Choke Cover Fixing Screw Pump Cover Gasket Choke Cover Pump Spill Idle Mixture Screw 'O' Ring Throttle Lever Idle Mixture Screw Cup Washer Spring Vacuum Take-Off Cover Pump Jet Gasket Spring Spring Anchor Plate Throttle Stop Screw Pump Plunger Starter Valve Starter Valve Spring Idle Mixture Screw Pump Jet Pump Jet 'O' Ring Pump Jet Cover Pump Rod Spring Pump Rod Starter Jet Pump Demand Valve Ball Pump Valve Weight Pump Demand Valve Cover Needle Valve Gasket Fuel Union Gasket Fuel Union Fuel Union Gasket Fuel Union Bolt Progression Hole Inspection Cover Float Pin Choke Cable Clamp Starter Air Jet Carburettor Top Cover Plate Washer Bearing O' Ring Inspection Cover Gasket Pin Cover Pump Cam Throttle Spindle Washer Page 8

10 FUEL SYSTEM MANUAL 40 DCOE (Late Model) WEBER 1 1 Filter Cover Filter Cover Gasket Filter Element Jet Inspection Cover Screw Jet Inspection Cover Gasket Top Cover Gasket Needle Valve Float Emulsion Tube Holder Air Corrector Jet Idle Jet Holder Emulsion Tube Stud Main Jet Idle Jet Auxiliary Venturi Air Horn Air Horn Fixing Nut Spring Washer Air Horn Tab Venturi (Choke Tube) Stud Lock Nut Air By-Pass Screw Cap Air By-Pass Screw By-Pass Screw Lock Nut Locking Screw Lock Washer Throttle Spindle Nut Throttle Plate Throttle Plate Screw Bottom Cover Gasket Inspection Cover Fixing Screw Choke Cover Fixing Screw Pump Cover Gasket Choke Cover Pump Spill Idle Mixture Screw 'O' Ring Throttle Lever Idle Mixture Screw Cup Washer Spring Vacuum Take-Off Cover Pump Jet Gasket Throttle Spindle Return Spring Spring Anchor Plate Throttle Stop Screw Pump Plunger Starter Valve Starter Valve Spring Idle Mixture Screw Pump Jet Pump Jet '0' Ring Pump Jet Cover Fig.Qty Description Code 60 1 Pump Rod Spring Pump Rod Starter Jet Pump Demand Valve Ball Pump Valve Weight Pump Demand Valve Cover Needle Valve Gasket Fuel Union Gasket Fuel Union Fuel Union Gasket Fuel Union Bolt Progression Hole Inspection Cover Float Pin Choke Cable Clamp Starter Air Jet Carburettor Top Cover Plate Washer Bearing ' Ring Inspection Cover Gasket Pin Cover Pump Cam Throttle Spindle Washer Page 9

11 FUEL SYSTEM MANUAL 32/36 DGAV/EV Fig A. Ford Cortina (Australian only) Late model 1 1 Carb. Cover Assy Stud Bolt Carb. Cover Screw Choke Shaft & Lever Assy Starting Throttle Valve Spring Ring Dust Seal Plate Dust Seal Plug Choke Plates Screw Strainer Assy Strainer Inspect. Plug Carb. Cover Gasket Needle Valve Gasket Needle Valve Assy Float Assy. - Brass Float Assy. - Poly 16 1 Power Needle Valve Assy Power Valve Gasket Pump Discharge Blanking Needle Primary Main Jet (l) 19A 1 Secondary Main Jet (l) 20 4 Shaft Retaining Bush Bush Retaining Spring Sec. Throttle Valve Secondary Shaft Assy Sec. Shaft Assy. O/S Primary Shaft Assy Primary Shaft Assy. 0/S Primary Throttle Valve Throttle Plates Screw Shaft Return Spring Spacer Accel. Pump Cover Pump Cover Screw Accel. Pump Dia Pump Loading Spring Primary Idle Jet (l) 33A 1 Secondary Idle Jet (l) 34 2 Gasket-Idling Jet Holder Idling Jet Holder Choke Control Lever Spring-Fast Idle Cam Spring Retaining Cover Washer for Shaft Choke Screw Auto-Choke Shaft & Lever Assy Plate Screw Washer-Water Cover Screw Water Cover Screw Auto-Choke Water Chamber Water Chamber Seal Gasket Thermostat Assy. Locking Ring Auto-Choke Thermostat Assy Gasket-Auto-Choke Body Plate-Choke Shaft Auto-Choke Body Assy Choke Diaphragm (Flat Stem) Choke Diaphragm (Round Stem) Diaphragm Loading Spring Auto-Choke Cover Auto-Choke Cover Screw Screw Plug Diaphragm Adjusting Screw Continued - next page. Page 10

12 FUEL SYSTEM MANUAL 32/36 DGAV/EV Fig A. Ford Cortina (Australian only) Late model 58 1 Idle Adjusting Screw - DGV, DGAV Early Small Emission Long Ford Spring for Idle Adjusting Screw Split Pin Fast Idling Control Rod Washer-Loose Lever Fast Idling Loose LeverAssy Lever Screw Spring Auto-Choke `O' Ring Seal Spring Washer Throttle Shaft Nut Primary Throttle Adjusting Screw Spring for Throttle Adjusting Screw Sec. Throttle Adjusting Screw Wave-Washer-Loose Lever Bushing-Loose Lever Loose Lever Screw Primary Throttle Control Lever Bushing-Loose Lever Washer -Loose Lever Throttle Valve Control Lever Throttle Shaft Nut Lock Washer Loose Lever Assy Secondary Shaft Nut Spring Washer Washer-Loose Lever Secondary Throttle Control Lever Spring-Loose Lever Carburettor Body Not Supplied 89 2 Emulsioning Tube (l) 90 1 Float Fixing Pin Power Valve Screw Washer-Power Valve Carb. Power Valve Assy Primary Air Corrector Jet (1) 94A 1 Sec. Air Corrector Jet (1) 95 2 Pump Jet Gasket Accel. Pump Jet (l) 97 1 Pump Del. Valve Assy Auxiliary Venturi (1) 99 1 Electric Choke Element Pneumatic Pump Hose Pneumatic Pump Cover Pneumatic P/Spring Pneumatic P/Dia Pump Cover Screws Note: (1) Calibrated parts require 3 more digits to be complete. Page 11

13 FUEL SYSTEM MANUAL 32/36 DGV 1 1 Carb. Cover Assy Stud Bolt Carb. Cover Screw Choke Shaft & Lever Choke Valve Split Pin Choke Rod Dust Seal Plug Dust Seal Plate Strainer Plug Strainer Assy Choke Plates Screw Carb. Cover Gasket Power Valve Assy Float Fixing Pin Power Valve Screw Washer-Power Valve Needle Valve Gasket Needle Valve Assy Float Assy.-Brass Float Assy.-Poly 1 Float Assy.-Plastic Power Needle Valve Power Valve Gasket Pump Discharge screw Primary Main Jet (1) 24A 1 Secondary Main Jet (1) 25 4 Shaft Retaining Bush Bush Retaining Spring Sec. Throttle Valve Secondary Shaft Sec. Shaft Assy. O/S Primary Shaft Prim. Shaft Assy. O/S Primary Throttle Valve Throttle Plates Screw Shaft Return Spring Spacer Accel. Pump Cover Pump Cover Screw Pump Diaphragm 37 1 Pump Loading Spring Primary Idle Jet 74403(l) 38A 2 Secondary Idle Jet 74403(l) 39 2 Idling Jet o-ring Idling Jet Holder Choke Control Lever Lever Screw Securing Wire Spring-Choke Lever Bushing-Choke Lever Choke Lever Screw Square Lever Screw Bushing-Square Lever Fast Idle Lever Split Pin 32610: Spring-Square Lever Primary Throttle Screw Spring-Throttle Screw Sec.Throttle Screw Fast Idle Control Rod Idle Adjusting Screw Spring-Idle Screw Primary Throttle Lever Fig. Qty Description Code 59 2 Washer-Lever Fast Idling Lever Wavy Washer Bushing-Lever Throttle Valve Lever Spring-Loose Lever Throttle Shaft Nut Lock Washer Loose Lever Assy Secondary Shaft Nut Spring Washer Washer-Loose Lever Sec. Throttle Lever Carburettor Body Not Serviced 73 1 heath Support Assy Sheath Support Sheath Securing Plate Sheath Plate Screw Sheath Support Screw Primary Emulsion Tube A 1 Sec. Emulsion Tube Primary Air Corr. Jet (1) 79A 1 Sec. Air Corr. Jet (1) 80 2 Pump Jet Gasket Accel. Pump Jet 76226(l) 82 1 Pump Delivery Valve Auxiliary Venturi (1) Note: (1) Calibrated parts require 3 more digits to be complete. Page 12

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15 Key Qty Description Part No. 1 1 Top Assembly Inlet Filter Top Screw Choke Plate Plate Screw Choke Shaft Circlip Ring Spring W asher Screw Shaft Guide Anti Rattle Plate Choke Assembly Choke Housing Screw Diaphragm Adjust. Screw Diaphragm Cover Spring Choke Pull Off Diaphragm Spring Heat Seal Gasket Choke Thermostat Locking Ring Screw Idle Jet Holder Sec Ring Idle Jet Sec Screw Spring W asher Main Body Not Avail Spring Screw Sec. Stop Screw Base Assembly Throttle Shaft Prim Bush Throttle Shaft Sec Throttle Plate Throttle Plate Screw Throttle Lever Choke FastIdle Screw Shaft Nut Lack W asher Spacer Bush Lever Spring Spring Spacer Bush Screw Lock W asher Plug Mixture Screw Ring Intermediate Gasket Blck I Solenoid Idle Jet Stop Ring Idle Jet Copper W asher Key Qty Description Part 60 1 Shaft Nut Lock W asher Pump Operating Lever Spacer Wave W asher Lever Circlip Washer Lock W asher Shaft Nut Pump Spring Pump Diaphragm Pump Cover Pump Cover Screw Pump Cover Screw Lock Nut Solenoid Wiring Harness Bracket Power Valve Diaphragm Spring Diaphragm Cover Screw Screw Float Pivot Pin Pneumatic Diaphragm Pneumatic Dia. Spring Pneumatic Diaphragm Main Jet Primary Main Jet Secondary Emulsion Tube Prim Emulsion Tube Sec Air Jet Primary Air Jet Secondary Pump Jet Ring Ring Cover Auxiliary Venturi Prim Auxiliary Venturi Sec Top Gasket Float (Brass) * 98 1 Needle Valve Washer Fuel Solenoid Assembly Wave W asher Cup Seal Jet Fuel Filter Plug Gasket Set * Nitrile Float for LPG/CNG Vacuum Sensor not illustrated Page 14

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