TempControl Thermostatic Water Controllers

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Shauna Chambers
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1 Thermostatic Water Controllers

TempControl for the Precise and Accurate Control of Tempered or Hot Water Applications A necessity for all general uses and applications where the temperature of generated hot water must be

For laundry machines, car washes, and all commercial washing and cleaning. In breweries, tanneries, canneries, or any type of processing. In photo or x-ray development and processing.

2 TempControl for the Precise and Accurate Control of Tempered or Hot Water Applications A necessity for all general uses and applications where the temperature of generated hot water must be controlled and tempered before distribution. To control the main hot water system in any building hospitals, schools, apartments, hotels, motels, etc. In animal husbandry for washing livestock. For laundry machines, car washes, and all commercial washing and cleaning. In breweries, tanneries, canneries, or any type of processing. In photo or x-ray development and processing. Wherever generated hot water must be tempered for safe, economic use. Not to be used for emergency eyewash or shower applications. Constant Temperature The unique construction of TempControl is such that the water, even on low draw or demand, must completely pass the sensing coil of the thermal motor before discharge. This ensures that the delivery temperature will be maintained. Discharge temperature is adjustable to within 10 F of the hot and cold inlet water temperatures (See installation instructions for setting maximum discharge temperatures). Operation Range Standard units designed for field setting between 85 F (29 C) and 120 F (49 C) range. See installation instructions for other available settings. Automatic Automatic compensation for supply line temperature and pressure changes. Fails safely on hot or cold supply failure to greatly reduce flow. If complete shut down of flow is required, please consult factory for information on high temperature alarm and solenoid systems.

Performance Valve is certified to ASSE Standard 1017-2003

Construction and Design Features Balanced stainless steel operating piston All bronze and stainless steel components.

Spring loaded swivel action checks with renewable seats Bellows is mounted out of water and therefore is not subject to corrosion and mineral

This feature assures that bellows will not become coated with lime and foreign matter that would reduce its sensitivity.

3 Performance Valve is certified to ASSE Standard and CSA Standard B Valve will control temperature with reduction in flow to minimum flows (see chart on page 4). Construction and Design Features Balanced stainless steel operating piston All bronze and stainless steel components. Liquid fill thermal motor consisting of 72" (1829mm) coiled sensing tube and highly responsive bellows. Spring loaded swivel action checks with renewable seats Bellows is mounted out of water and therefore is not subject to corrosion and mineral build-up, ensuring long life. This feature assures that bellows will not become coated with lime and foreign matter that would reduce its sensitivity. Precision ground stainless steel piston. Large positive grip adjustment knob for accurate setting of desired temperature. Can be locked at desired setting to prevent unauthorized use. The entire valve control 72" sensing coil (1829mm) mechanism is housed in a replaceable cartridge unit which ensures the valve body never needs to Bellows is mounted out of water be removed from the line. Cartridge Unit can be removed in minutes for cleaning, inspection or replacement.

4 TempControl Flow Rates and Sizing FLOW RATE - gpm (L/min) Valve Model Min Flow Rate* Min Flow Rate 5 psi (34 kpa) 10 psi (69 kpa) PRESSURE DIFFERENTIAL - psi (kpa) 20 psi (138 kpa) 25 psi (172 kpa) 30 psi (207 kpa) 45 psi (310 kpa) gpm (3.8 L/min) 3 gpm (11.4 L/min) 6 gpm (22.7 L/min) 7 gpm (26.5 L/min) 8 gpm (30.3 L/min) 11 gpm (41.6 L/min) HC 1 gpm (3.8 L/min) 3 gpm (11.4 L/min) 7 gpm (26.5 L/min) 9 gpm (34.1 L/min) 10 gpm (37.9 L/min) 15 gpm (56.8 L/min) gpm (18.9 L/min) 7 gpm (26.5 L/min) 12 gpm (45.4 L/min) 18 gpm (64.4 L/min) 21 gpm (75.7 L/min) 23 gpm (83.3 L/min) 27 gpm (102.2 L/min) gpm (15.1 L/min) 6 gpm (22.7 L/min) 8 gpm (30.3 L/min) 10 gpm (37.9 L/min) 11 gpm (41.6 L/min) 14 gpm (53 L/min) gpm (34.1 L/min) 18 gpm (64.4 L/min) 27 gpm (102.2 L/min) 37 gpm (140.1 L/min) 41 gpm (155.2 L/min) 44 gpm (166.6 L/min) 53 gpm (200.6 L/min) gpm (49.2 L/min) 22 gpm (83.3 L/min) 38 gpm (143.8 L/min) 50 gpm (189.3 L/min) 55 gpm (208.2 L/min) 59 gpm (223.3 L/min) 70 gpm (265 L/min) gpm (49.2 L/min) 25 gpm (94.6 L/min) 43 gpm (162.8 L/min) 57 gpm (215.8 L/min) 62 gpm (234.7 L/min) 66 gpm (249.8 L/min) 77 gpm (291.5 L/min) gpm (49.2 L/min) 30 gpm (113.6 L/min) 55 gpm (208.2 L/min) 76 gpm (287.7 L/min) 84 gpm (318 L/min) 89 gpm (336.9 L/min) 104 gpm (393.7 L/min) gpm (49.2 L/min) 38 gpm (143.8 L/min) 67 gpm (253.6 L/min) 100 gpm (378.5 L/min) 111 gpm (420.2 L/min) 120 gpm (454.2 L/min) 140 gpm (529.9 L/min) *Minimum flow rate when valve is installed at or near the hot water source with recirculated tempered water and continuously operating circulating pump. Note: The U.S. Department of Labor, Occupational Safety and Health Administration (OSHA) Technical Manual, Section II, Chapter 7, Legionnaire's Disease, recommends that due to concerns about the potential for growth of Legionella bacteria in stagnant pipe runs, "Domestic hot water recirculation pumps should run continuously. They should be excluded from energy conservation measures." Proper Sizing Thermostatic water controllers should be sized according to the flow capacity required from the valve, NOT the pipe size supplied to the valve. The pressure differential shown above represents the actual pressure drop across the valve to produce a given flow rate. The frictional loss associated with the valve is incorporated into the flow rate figures. For assistance and technical support in sizing and selection of the proper TempControl Thermostatic Water Controller, consult the Symmons TEMPSIZE computer sizing software, your local representative or Symmons Customer Service Department at SYMMONS.

TempControl Valve Only Specification 5- ( ) inlets ( ) outlets: TempControl thermostatic controller with swivel action check stops,* removable cartridge with strainer, stainless steel piston and

5 TempControl Valve Only Specification 5- ( ) inlets ( ) outlets: TempControl thermostatic controller with swivel action check stops,* removable cartridge with strainer, stainless steel piston and liquid fill thermal motor with bellows mounted out of water. Standard valve finish is rough brass or bronze with rough chrome finish on operating handle and service stops. Modifications: Suffix 1: Provides greater control at low temperature range between F Suffix NI: Rough Suffix P: Suffix W: Suffix HC: For higher capacity up to 15 gpm (56.8 L/min) at 45 psi (310 kpa) (Model only) Model Shown P (102mm) (68mm) thru thru Model No. Inlets Outlets A B C D E /2" (13mm) 1/2" (13mm) 3 1/2" (89mm) 5 (146mm) 2 1/ (54mm) 1 15/16" (49mm) /4" (159mm) 5 3/ (137mm) 1 7/ (48mm) 2 5/ (67mm) 2" " 6 1/4" (159mm) 6 3/ (162mm) 1 7/ (48mm) 2 7/16" (62mm) 2 5/ (67mm) " 7" (178mm) 1 5/ (41mm) 2 7/ (73mm) 3 1/ (79mm) " (178mm) 1 5/ (41mm) 2 7/ (73mm) 3 1/ (79mm) /4 (197mm) 2 9/16" (65mm) 3 3/ (86mm) " 7 3/4 (197mm) 2 9/16" (65mm) 3 3/ (86mm) *Model 5-102A has union check stops. Models thru have integral check stops. Models and have separate check stops. Valve and piping assembly shown with optional wall mounting bracket.

70 80 90 60 100 50 120 40 140 30 150 TempControl TempControl Valve and Piping Assembly A Series Specification 5- A ( ) inlets ( ) outlets: TempControl thermostatic controller with swivel action check

6 TempControl TempControl Valve and Piping Assembly A Series Specification 5- A ( ) inlets ( ) outlets: TempControl thermostatic controller with swivel action check stops,* removable cartridge with strainer, stainless steel piston and liquid fill thermal motor with bellows mounted out of water. Volume control Model Shown P shut off valve, bimetal dial thermometer 3" (76mm) face, range F [ C), brass pipe, fittings and unions. Standard valve and piping finish is rough bronze, brass or copper. Modifications: Suffix 1: Provides greater control at low temperature range F (24 43 C) for use in Suffix ASB: Factory assembled and tested Suffix STN: Suffix STN/POL: Satin Suffix NI: Rough chrome finish (not Suffix P: Suffix W: Suffix V: Suffix HC: For higher capacity up to 15 gpm (56.8 L/min) at 45 psi (310 kpa) (Model 5-102A only) Model No. Inlets Outlets A B C D E F 5-102A 1/2" (13mm) 1/2" (13mm) 12 5/ (321mm) 3 1/2" (89mm) 2 1/ (54mm) 2 1/ (54mm) 5-200A 17 1/ (435mm) 3 9/16" (90mm) 8 1/2" (216mm) 1 7/ (48mm) 2 5/ (67mm) 7 1/4" (184mm) 5-400A 1" 17 3/ (441mm) 3 9/16" (90mm) 8 1/2" (216mm) 1 7/ (48mm) 2 7/16" (62mm) 8 1/4" (210mm) 5-500A 1" 19 1/ (486mm) 3 15/16" (100mm) 11" (279mm) 1 5/ (41mm) 2 7/ (73mm) 8 5/ (219mm) 5-700A 22 1/2" (572mm) 4 11/16" (119mm) 1 5/ (41mm) 2 7/ (73mm) 8 5/ (219mm) 5-900A 22 (578mm) 2 11/16" (68mm) 2 9/16" (65mm) 2 9/16" (65mm) 10 5/16" (262mm) A 2" 22 5/ (575mm) 2 11/16" (68mm) 2 9/16" (65mm) 2 9/16" (65mm) 10 5/16" (262mm) *Model 5-102A has union check stops. Models 5-200A thru 5-700A have integral check stops. Models 5-900A and A have separate check stops. Valve and piping assembly shown with optional wall mounting bracket.

TempControl Valve and Piping in Cabinet "B" Series Specification 5- B ( ) inlets ( ) outlets: TempControl thermostatic controller with swivel action check stops,* removable cartridge with strainer,

7 TempControl Valve and Piping in Cabinet "B" Series Specification 5- B ( ) inlets ( ) outlets: TempControl thermostatic controller with swivel action check stops,* removable cartridge with strainer, stainless steel piston and liquid fill thermal motor with bellows mounted out of water. Volume control shut off valve, bimetal dial thermometer 3" (76mm) face, range F ( C), brass pipe, fittings and unions to cabinet limits. Bottom supplies, top outlet. Cabinet to be 16 gauge (1.6mm) body, 12 gauge (2.7mm) door, hinged left hand door with cylinder lock. Standard valve and piping finish is rough bronze, brass or copper. Standard cabinet fully recessed steel with baked white enamel finish (specify cabinet material Model Shown 5-400B-T-P and style modifications as desired). Modifications: Suffix 1: Provides greater control at low temperature range F (24 43 C) for use in Suffix ASB: Factory assembled and tested Suffix STN: Satin spray finish (ASB units only) Suffix STN/POL: Suffix NI: Rough Suffix P: Polished chrome highlight finish (not available on ASB Suffix M: Suffix S: Semi-recessed cabinet has 4" (102mm) return flange Suffix T: Suffix TOP Suffix V: Suffix HC: For higher capacity up to 15 gpm (56.8 L/min) at 45 psi (310 kpa) (Model 5-102B only) (102mm) Model No B 5-200B 5-400B 5-500B 5-700B 5-900B B Inlets 1/2" (13mm) 1" Outlets 1/2" (13mm) 1" 2" A 22 3/ (568mm) 22 3/ (568mm) 22 3/ (568mm) 31" (787mm) 31" (787mm) 27" (686mm) 27" (686mm) B 13 (349mm) 13 (349mm) 13 (349mm) 17" (432mm) 17" (432mm) 19" (483mm) 19" (483mm) C 10" (254mm) 10" (254mm) 10" (254mm) 10 1/2" (267mm) 10 1/2" (267mm) 1 (292mm) 1 (292mm) D 3 1/2" (89mm) 8 1/2" (216mm) 8 1/2" (216mm) 11" (279mm) E 7 7/ (200 mm) 6 (171mm) 6 (171mm) F 7 7/ (200mm) 7 1/4" (184mm) 7 1/4" (184mm) 6 (171mm) 6 (171mm) 6 (171mm) 6 (171mm) G 6 (152mm) 4 1/4" (108mm) 4 1/4" (108mm) 4 (121mm) 7" (178mm) 3 1/2" (89mm) 3 1/2" (89mm) *Model 5-102B has union check stops. Models 5-200B thru 5-700B have integral check stops. Models 5-900B and B have separate check stops. Valve and piping assembly shown with optional wall mounting bracket.

TempControl High Temperature Alarm System Specification HTA-100: TempControl High Temperature Alarm System to monitor and provide audible and visible alert in the event of hot water temperatures

8 TempControl High Temperature Alarm System Specification HTA-100: TempControl High Temperature Alarm System to monitor and provide audible and visible alert in the event of hot water temperatures exceeding set point thresholds. Programmable electronic module features three operational modes: normal valve operation, caution (alert), and alarm (shutdown). Set point range is 40 F F (4.5 C - 65 C). When specified with (optional) solenoid valve, the system, when in alarm mode will provide complete emergency shutdown of water flow. System to include key access programmable electronic module, stainless steel panel, 4 x 4 electrical mounting box, 120V AC - 12V AC/15VA UL Listed/CSA Certified Class 2 transformer, solid state temperature probe with 25 of cable and (2) system operation keys. Options Solenoid Valves - 12V DC N.C. 10 watts max SV-102: 1/2" NPT SV-500: 1-1/4" NPT SV-200: NPT SV-700/900: 1-1/2" NPT SV-400: 1" NPT SV-1000: 2" NPT Tee Fittings TF-102: TF-200: TF-400: TF-500: TF-700/900: TF-1000: 1/2" x 1/2"x 1/4" NPT x x 1/4" NPT 1" x 1" x 1/4" NPT 1-1/4" x 1-1/4" x 1/4" NPT 1-1/2" x 1-1/2" x 1/4" NPT 2" x 2" x 1/4" NPT Cable TPC-50: TPC-100: 50' pre-coiled length 100' pre-coiled length (Contact factory for additional pre-coiled lengths in 50 increments, 1000 maximum) Water Hammer Arrestor WHA-1: 1" NPT water hammer arrestor

9 TempControl Hi-Low Systems Fully factory assembled and tested. All bronze and stainless steel components. Thermal motor bellows mounted out of water and therefore not subject to mineral build-up for longer service life. TEMPSIZE Sizing program and support. Entire valve control mechanism housed in a replaceable cartridge unit, minimizes service downtime when unit is serviced. The TempControl Hi-Low System is a specialized system designed to address applications where there is a potential for pressure disturbances in the supply lines servicing the thermostatic mixing valve. The system is used when the valve is located outside the mechanical room of a building. Any thermostatic mixing valve, especially larger size valves, when flowing well below its rated capacity, may not maintain temperature within the desired range when the hot and cold supply lines servicing the valve are subjected to pressure disturbances. In a mechanical room it is assumed that the supply pressures are stable and are not subject to pressure disturbances. As a result, we do not recommend Hi-Low systems in this location. Conversely, when a valve s intended location is indicated as being outside the mechanical room, it is assumed that there is a potential for pressure fluctuations in the hot and cold supply lines, great enough to effect temperature control at low flow. Therefore, a Hi-Low System is recommended. (Consult TEMPSIZE Sizing Program for proper selection) The TempControl Hi-Low System includes a large and a small TempControl thermostatic mixing valve that are piped in parallel to the hot and cold supply lines and a pressure reducing valve (PRV) on the outlet side of the larger valve. When there is a low demand, or draw on the system, the small valve handles the flow requirements. When the demand increases, a greater pressure differential in the system is created, the PRV to open to assist the smaller valve in meeting the higher flow requirements. NOTE: If the system is designed so that a TempControl valve is not subjected to supply pressure disturbances, even though it is located outside the mechanical room, a single valve will operate properly.

TempControl Hi-Low Systems Valve and Piping Assembly Specification 5- ( ) inlets ( ) outlets: TempControl HI-LOW system consists of two (2) thermostatic controllers with swivel action check stops,

10 TempControl Hi-Low Systems Valve and Piping Assembly Specification 5- ( ) inlets ( ) outlets: TempControl HI-LOW system consists of two (2) thermostatic controllers with swivel action check stops, each controller contains a removable cartridge with strainer, stainless steel piston and liquid fill thermal motor with bellows element mounted out of water, inlet manifold piping, pressure reducing valve (PRV), two (2) pressure gauges, two Model Shown PRV (2) ball valves, bi-metal dial thermometer 3 (76 mm) face, range F ( C), wall bracket, connecting piping and fittings to cabinet limits. Standard rough bronze and copper finish. Bottom supplies and top outlet. Factory assembled and tested. Modifications: Suffix TOP: Suffix STN: Suffix STN/POL: Satin spray with polished chrome Suffix V: Vacuum breaker FLOW RATE - gpm (L/min) PRESSURE DIFFERENTIAL - psi (L/min) Valve Model Inlets Outlets Min Flow Rate 5 psi (34 kpa) 10 psi (69 kpa) 20 psi (138 kpa) 25 psi (172 kpa) 30 psi (207 kpa) 45 psi (310 kpa) PRV 8 gpm (30.3 L/min) 15 gpm (56.8 L/min) 24 gpm (90.8 L/min) 28 gpm (106.0 L/min) 31 gpm (117.3 L/min) 38 gpm (143.8 L/min) PRV 1 19 gpm (71.9 L/min) 30 gpm (113.6 L/min) 43 gpm (162.8 L/min) 48 gpm (181.7 L/min) 52 gpm (196.8 L/min) 64 gpm (242.2 L/min) PRV 1 23 gpm (87.1 L/min) 41 gpm (155.2 L/min) 56 gpm (212 L/min) 62 gpm (234.7 L/min 67 gpm 81 gpm (253.6 L/min) (306.6 L/min) PRV 26 gpm (98.4 L/min) 46 gpm (174.1 L/min) 63 gpm (238.5 L/min) 69 gpm (261.2 L/min) 74 gpm (280.1 L/min) 88 gpm (333.1 L/min) PRV 31 gpm (117.3 L/min) 58 gpm (219.5 L/min) 82 gpm (310.4 L/min) 91 gpm (344.4 L/min) 97 gpm (367.1 L/min) 115 gpm (435.3 L/min) PRV 2 39 gpm (147.6 L/min) 70 gpm (265 L/min) 106 gpm (401.2 L/min) 118 gpm (446.6 L/min) 128 gpm (484.5 L/min) 151 gpm (571.5 L/min) PRV 1 1/2 5 gpm (18.9 L/min) 37 gpm (140 L/min) 67 gpm (253.6 L/min) 94 gpm (355.8 L/min) 105 gpm (397.4 L/min) 112 gpm (423.9 L/min) 131 gpm (495.8 L/min) PRV 2 5 gpm (18.9 L/min) 45 gpm (170.3 L/min) 79 gpm (299.0 L/min) 118 gpm (446.6 L/min) 132 gpm (499.6 L/min) 143 gpm (541.3 L/min) 167 gpm (632.1 L/min) *Model has union check stops. Models thru have integral check stops. Models and have separate check stops.

TempControl Hi-Low Systems Valve and Piping in Cabinet Assembly Specification 5- ( ) inlets ( ) outlets: TempControl Hi-Low system consists of two (2) thermostatic controllers with swivel action

11 TempControl Hi-Low Systems Valve and Piping in Cabinet Assembly Specification 5- ( ) inlets ( ) outlets: TempControl Hi-Low system consists of two (2) thermostatic controllers with swivel action check stops, each controller contains a removable cartridge with strainer, stainless steel piston and liquid fill thermal motor with bellows element mounted out of water, inlet manifold piping, pressure reducing valve (PRV), two (2) pressure gauges, two (2) ball valves, bi-metal dial thermometer 3 face (76mm), range F ( ), wall bracket, connecting piping and fittings to cabinet limits. Standard rough bronze and copper finish. Bottom supplies and top outlet. Factory assembled and tested. Cabinet to be 16 gauge (1.6mm) body, 12 gauge (2.7mm) left hinged door (or double doors on larger systems) with cylinder lock and key. Standard cabinet fully recessed steel, with baked white enamel finish. Modifications: Suffix M: Suffix S: Suffix T: Suffix TOP: Top Suffix STN: Suffix STN/POL: Suffix V: Vacuum breaker (outlet is through right side of cabinet) FLOW RATE - gpm (L/min) PRESSURE DIFFERENTIAL - psi (L/min) Valve Model Inlets Outlets Min Flow Rate 5 psi (34 kpa) 10 psi (69 kpa) 20 psi (138 kpa) 25 psi (172 kpa) 30 psi (207 kpa) 45 psi (310 kpa) 5-200B-102-PRV 8 gpm (30.3 L/min) 15 gpm (56.8 L/min) 24 gpm (90.8 L/min) 28 gpm (106.0 L/min) 31 gpm (117.3 L/min) 38 gpm (143.8 L/min) 5-400B-102-PRV 1 19 gpm (71.9 L/min) 30 gpm (113.6 L/min) 43 gpm (162.8 L/min) 48 gpm (181.7 L/min) 52 gpm (196.8 L/min) 64 gpm (242.2 L/min) 5-500B-102-PRV 1 23 gpm (87.1 L/min) 41 gpm (155.2 L/min) 56 gpm (212 L/min) 62 gpm (234.7 L/min 67 gpm 81 gpm (253.6 L/min) (306.6 L/min) 5-700B-102-PRV 26 gpm (98.4 L/min) 46 gpm (174.1 L/min) 63 gpm (238.5 L/min) 69 gpm (261.2 L/min) 74 gpm (280.1 L/min) 88 gpm (333.1 L/min) 5-900B-102-PRV 31 gpm (117.3 L/min) 58 gpm (219.5 L/min) 82 gpm (310.4 L/min) 91 gpm (344.4 L/min) 97 gpm (367.1 L/min) 115 gpm (435.3 L/min) B-102-PRV 2 39 gpm (147.6 L/min) 70 gpm (265 L/min) 106 gpm (401.2 L/min) 118 gpm (446.6 L/min) 128 gpm (484.5 L/min) 151 gpm (571.5 L/min) 5-900B-200-PRV 1 1/2 5 gpm (18.9 L/min) 37 gpm (140 L/min) 67 gpm (253.6 L/min) 94 gpm (355.8 L/min) 105 gpm (397.4 L/min) 112 gpm (423.9 L/min) 131 gpm (495.8 L/min) B-200-PRV 2 5 gpm (18.9 L/min) 45 gpm (170.3 L/min) 79 gpm (299.0 L/min) 118 gpm (446.6 L/min) 132 gpm (499.6 L/min) 143 gpm (541.3 L/min) 167 gpm (632.1 L/min) *Model has union check stops. Models 5-200B thru 5-700B have integral check stops. Models 5-900B and B have separate check stops.

12 Symmons Industries, Inc., Inc., Brooks Drive, Drive, Braintree, MA MA Copyright 2008 Symmons Industries, Inc., Braintree, Massachusetts Copyright 2008 Symmons Industries, Inc., Braintree, Massachusetts

Master Controllers. ASSE 1017 Approved / 4 3 / / $ /

Master Controllers. ASSE 1017 Approved / 4 3 / / $ / Thermostatic Water Controller Combination stops, checks and strainers. Standard finishes: brass and chrome plated. GPM @ Ship Rough Bronze / 4 17 71762-06 $ / 4 1 17 71762-11 66-80 80 1 1 1 / 4 19 71762-16